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A preparation method of through-crack rock mass sample based on 3D printing technology

A fractured rock mass and 3D printing technology, applied in the field of rock mechanics, can solve the problems affecting the size and distribution of cracks, the crack structure is very different, and the cracked rock mass cannot be fully simulated.

Active Publication Date: 2018-06-19
HOHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method uses tin bars to simulate rock cracks, which cannot reflect the complex crack space shape and surface roughness of actual rocks, and the tin bars are easy to break during the mixing process of tin bars and cement mortar, which will affect the size of cracks in rock-like samples. and distribution
[0004] The Chinese invention patent application with the application number 201410139078.1 "Rock-like Specimen Mold for Triaxial Compression Test of Intermittent Double-crack Rock" discloses a bottom, an intermediate frame mold on the bottom, a gland, fixing ears, A rock-like sample mold for making intermittent double-crack rocks with rectangular grooves, but this mold cannot prepare rock-like materials with complex crack structures, and it is not easy to demould
[0005] The Chinese invention patent application "An Indoor Single-crack Rock Sample Preparation Device" with the application number 201110251080.4 discloses a single-crack rock sample preparation device filled with a certain thickness of bonding material. The device consists of a bottom, an upper seat, an upper and lower rock Core fixing collar, threaded spindle, adjusting nut, and fastening nut, which can only prepare rock-like samples with single cracks, and cannot prepare rock-like samples with multiple cracks
[0006] Patent No. ZL201010190001.9 Chinese invention patent "Preparation method of fracture anisotropic seepage medium" discloses a method of processing natural rocks as raw materials into small rock blocks, and then locally bonding the small rock blocks on the contact surface in a predetermined way to form large Scale rock mass, making the gaps between small rock blocks form a three-dimensional crack system in the large rock body, and quantitatively controlling the distribution of cracks in the large rock body, thereby forming an anisotropic rock-like material. Or the surface is bonded into a rock-like material with fractures, which is far from the fracture structure of the actual rock, and cannot fully simulate the actual fractured rock mass
[0007] The Chinese invention patent application "Mold and Method for Making Intermittent Cracked Rock Mass Simulation Specimen" with the application number of 201310641618.1 discloses a mold that includes a bottom plate, a fixed long side plate, a movable long side plate, a movable short side plate, and a grooved bottom pad. plate, grooved top cover plate, and discloses a method of making rock-like materials containing intermittent cracks by inserting metal sheets to form cracks. This method can not fully simulate the crack structure in actual rocks by inserting metal sheets to form cracks , and the metal sheet needs to be pulled out when demolding, which will destroy the fracture structure of the prepared rock-like material

Method used

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  • A preparation method of through-crack rock mass sample based on 3D printing technology
  • A preparation method of through-crack rock mass sample based on 3D printing technology

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preparation example Construction

[0028] Such as figure 1 , a method for preparing a through-crack rock mass sample based on 3D printing technology of the present invention, comprising the following steps:

[0029] (1) Simulate the geometric shape of the actual fractured rock mass and the shape and distribution of the cracks in the rock mass, including the geometric size of the actual fractured rock mass, the size of the cracks, the spatial form, the number and the distribution, etc., and determine the sample for making 3D digital model of the mold;

[0030] (2) The three-dimensional digital model is obtained by 3D printing to obtain a mold, and the water-soluble material is used to print the part used to form the sample crack, and the water-insoluble material is used to print the part used to form the sample outline; after the mold is printed, the The mold is used to apply hot melt adhesive on the surface of the crack part of the sample;

[0031] (3) Simulate the mechanical properties of the actual cracked ...

Embodiment

[0041] Taking the preparation of the rock sample of the through-crack rock mass at the river bed dam foundation of a certain hydropower station as an example, the preparation method of the rock mass sample with the through-crack based on the 3D printing technology of the present invention is further described, including the following steps:

[0042] (1) By consulting the geological report data at the riverbed dam foundation of the hydropower station, determine the development status of the cracks that penetrate the cracked rock mass, including the length, width, spatial form, quantity, and distribution of the cracks, and determine the rock mass according to the similarity relationship. The volume of the body sample, the size of the crack, the spatial form, the quantity and the distribution, and make a three-dimensional digital model corresponding to the sample according to the shape of the sample, such as figure 2 .

[0043] (2) Input the three-dimensional digital model of th...

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Abstract

The invention relates to a preparation method of a penetrated crack rock mass test specimen based on a 3D (three-dimensional) printing technology. The method comprises the following steps that (1) the practical crack rock mass is simulated, and a three-dimensional digital model of a mold for manufacturing the test specimen is determined; (2) the mold is obtained through 3D printing, a part used for forming the test specimen crack is printed by water-soluble materials; the surface of the part of the obtained mold is coated with hot melt adhesives; other parts are printed by water-insoluble materials; (3) the physical performance of the practical crack rock mass is simulated, cement mortar is prepared for preparing the test specimen, after the preparation, the cement mortar is poured into the mold, the cement mortar is cured and formed, and the test specimen with the primary shape is formed; (4) the mold for loading the test specimen is dried, and the hot melt adhesives are completely molten and flow out from the crack positions; (5) after the drying, the mold is soaked into water, the water-soluble material parts of the mold are completely dissolved, and the test specimen with the final shape is formed, and is taken out to be dried; (6) demolding and maintenance are performed, and the test specimen is obtained. The preparation method is suitable for being used for preparing penetrated crack rock mass test specimens in different structure types.

Description

technical field [0001] The invention relates to a method for preparing a fractured rock mass sample, in particular to a method for preparing a fractured rock mass sample based on 3D printing technology, and belongs to the field of rock mechanics. Background technique [0002] With the development of water conservancy projects, mining projects, and underground oil and natural gas storage projects in China, fractured rock mass has become a complex medium often encountered in engineering, and cracks have a controlling effect on the mechanical properties of fractured rock mass. The mechanical properties of rock mass are significantly different from those of intact rock mass. Domestic and foreign scholars have conducted in-depth experimental research on the mechanical properties of intact rock mass, but less experimental research has been done on the mechanical properties of fractured rock mass. As a special structure, its internal fracture structure is relatively complex. At pre...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N1/28
CPCG01N1/28
Inventor 巢志明王环玲徐卫亚贾朝军闫龙向志鹏杨兰兰赵恺夏季
Owner HOHAI UNIV
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