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Forging Grain Control Method of 617 Nickel-based Alloy Rotor Forgings for 700℃Ultra-supercritical Units

An ultra-supercritical unit, nickel-based alloy technology, applied in metal processing equipment and other directions, can solve the problems of high heating temperature, low grain size qualification rate, unstable performance, etc., and achieve the effect of saving energy and improving power generation efficiency

Active Publication Date: 2018-04-27
CHINA FIRST HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The 617 nickel-based alloy has a single austenite structure, and the grains cannot be refined by heat treatment after forging
This type of nickel-based alloy has high deformation resistance, high heating temperature in the forging process, and inaccurate control of the amount of fire deformation, which makes it difficult to control the final uniform fine-grained structure of 617 nickel-based alloy forgings, especially large forgings, and the qualified rate of grain size Low, unstable performance and other issues

Method used

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  • Forging Grain Control Method of 617 Nickel-based Alloy Rotor Forgings for 700℃Ultra-supercritical Units
  • Forging Grain Control Method of 617 Nickel-based Alloy Rotor Forgings for 700℃Ultra-supercritical Units

Examples

Experimental program
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Effect test

Embodiment 1

[0032] The ton-level 617 nickel-based alloy ingot, with a size specification of Φ375mm×1000mm, is forged to achieve grain control. The specific implementation steps are as follows:

[0033] Step 1: Pier thickness: first fire, forging temperature: 1160℃~920℃, deformation amount 50%;

[0034] Step 2: Drawing and lengthening: the second fire, forging temperature: 1160°C~920°C, deformation amount 20%;

[0035] Step 3: large deformation and elongation: the third fire, forging temperature: 1180 ℃ ~ 920 ℃, deformation amount 35%, forging grain size 2-5;

[0036] Step 4: Final forming: the fourth fire, forging temperature: 1130°C~920°C, deformation amount 25%.

[0037] Grain detection after forging such as figure 1 As shown, the grain size of forging is 4-6;

Embodiment 2

[0039] 5-ton 617 nickel-based alloy ingot, size specification Φ660mm×1800mm, forging to achieve grain control The specific implementation steps are as follows:

[0040] Step 1: First pier thickness: first fire, forging temperature: 1160°C~920°C, deformation amount 50%;

[0041] Step 2: First drawing and elongation: second firing, forging temperature: 1160°C~920°C, deformation amount 25%;

[0042] Step 3: The second elongation: the third fire, forging temperature: 1160°C~920°C, deformation amount 30%;

[0043] Step 4: Second pier thickening: fourth firing, forging temperature: 1160°C~920°C, deformation amount 50%;

[0044] Step 5: The third elongation: the fifth fire, forging temperature: 1160°C~920°C, deformation amount 20%;

[0045] Step 6: Large deformation and elongation: the sixth fire, forging temperature: 1180°C~920°C, deformation amount 35%, forging grain size 0-4;

[0046] Step 7: Final forming: the seventh firing, forging temperature: 1130°C~920°C, deformation amou...

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Abstract

The invention discloses a forging grain control method for a 617 nickel base alloy rotor forge piece for a 700-DEG C ultra-supercritical unit. The method comprises steps as follows: firstly, a nickel base alloy ingot is subjected to repeated firing forging according to technical parameters of an initial forging temperature Ts equal to 1,160 DEG C plus or minus 20 DEG C and a final forging temperature Te equal to 950 DEG C plus or minus 30 DEG C, and casting-state structure transformation is completed through processes including heading, rounding and pre-drawing; grain structure control is performed in a follow-up forging process, that is, a nickel base alloy forging stock is subjected to one heat large-deformation forging under the conditions that an initial forging temperature Td of forging-state firing is 1,180 DEG C plus or minus 20 DEG C and a final forging temperature Te keeps 950 DEG C plus or minus 30 DEG C, the firing deformation is larger than or equal to 35%, and accordingly, the grain size in the forging stock reaches 0-4 level; the nickel base alloy forging stock is subjected to one heat forging under the conditions that an initial forging temperature Tf of final forming firing is 1,130 DEG C plus or minus 20 DEG C and a final forging temperature Te keeps 950 DEG C plus or minus 30 DEG C, so that the forge piece structure property is uniformly refined, and a final fine-grain forge piece is obtained; the total deformation is required to be larger than or equal to 70% in a forging process, and the deformation of each firing is larger than or equal to 20%.

Description

technical field [0001] The invention relates to a forging grain control method of a 617 nickel-based alloy rotor forging of a 700°C ultra-supercritical unit, belonging to the technical field of nickel-based alloy forging methods. Background technique [0002] The 700°C ultra-supercritical unit has the characteristics of low coal consumption, good environmental performance and high technical content. Compared with the 600°C ultra-supercritical power generation technology, the 700°C ultra-supercritical coal-fired power generation efficiency can be increased to 50%. [0003] Due to the substantial increase in steam temperature, the traditional iron-based heat-resistant steel can no longer meet the requirements of high-temperature strength and corrosion resistance for the high-temperature parts of the unit, especially the steam turbine rotor. It is necessary to use higher durable strength and better corrosion resistance. Nickel-based superalloys. Among them, the Ni-Cr-Co-Mo typ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22F1/10B21J5/00
CPCB21J5/00C22F1/10
Inventor 聂义宏朱怀沈白亚冠赵帅吴赟曹志远许四海姜萍王宝忠
Owner CHINA FIRST HEAVY IND