Bar frame sealed vacuum glass and manufacturing method thereof

A technology of vacuum glass and glass, which is applied in glass manufacturing equipment, glass production, glass molding, etc. It can solve the problems of difficulty in producing long-life, high-quality vacuum glass, affecting the light transmittance of vacuum glass, and complex structure of vacuum glass, etc. question

Inactive Publication Date: 2016-06-15
戴长虹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The two-step process is a relatively mature technology. The existing commercially available vacuum glass is produced by the two-step process, that is, the production process of sealing the edge with low-temperature glass solder, then evacuating through the suction port, and finally sealing the suction port; but Due to the complex structure of the produced vacuum glass, cumbersome process, high cost, low production capacity, and the inability to produce fully tempered vacuum glass, the production and application of vacuum glass have been greatly restricted; Without the high-temperature exhaust process, the airtightness of the organic adhesive is poor, making it difficult to maintain the vacuum, so it is identified as a pseudo-vacuum glass
The one-step production process of directly sealing the edge in the vacuum furnace is the main means of low-cost and mass-produced vacuum glass. The current technology is to use glass solder or metal solder to seal the edge; the existing problem is: when using glass solder to seal the edge , due to the high welding temperature, it is not easy to produce fully tempered vacuum glass. The bigger problem is that the glass solder is prone to outgassing when it is melted in a vacuum, which not only causes many bubbles in the glass solder itself, but also changes the properties of the glass solder, thus It affects the bonding strength and air ti

Method used

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  • Bar frame sealed vacuum glass and manufacturing method thereof
  • Bar frame sealed vacuum glass and manufacturing method thereof
  • Bar frame sealed vacuum glass and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] Embodiment 1: see figure 1, a two-layer sealed planar vacuum glass, two pieces of glass are tempered glass, one of which is still low-emissivity glass, and its production method is as follows: First, cut a piece of flat glass and a piece of flat glass according to the shape and size of the vacuum glass to be produced. Low-emissivity glass, and carry out edging, chamfering, cleaning and drying; secondly, prepare two edge banding strip frames 6 on the lower glass 2 with tempered glass ink and glue applicator, and then send the two pieces of glass into the tempering furnace respectively for Tempering treatment, the edge banding frame 6 is also sintered into one body with the lower glass 2; the support 7 is prepared by using polyimide adhesive and a dispensing machine again, and the support 7 is cylindrical, and the inner edge banding frame of the lower glass 2 6. Use a coating machine to evenly coat a layer of polyimide adhesive 3. Put low-temperature glass solder into the...

Embodiment 2

[0068] Example 2: see figure 2 , a three-way sealed planar vacuum glass with edge sealing strips, two pieces of glass are tempered glass, one of which is low-emissivity glass, and its production method is as follows: First, cut the required vacuum glass according to the shape and size of the vacuum glass to be produced. A piece of flat glass and a piece of low-emissivity glass of the same size, and carry out edge grinding, chamfering, cleaning, and drying; secondly, on the upper glass 1, use tempered glass ink and a dispenser to prepare edge banding frame 6 and support 7, support The object 7 is cylindrical, and then the two pieces of glass are respectively sent into a tempering furnace for tempering treatment, the prepared edge banding strip frame 6 and the support 7 are also sintered on the glass; the sintered support 7 is mechanically ground again , so that the top is in a plane, and the top edge after grinding is rounded to further eliminate the influence of stress; then ...

Embodiment 3

[0071] Embodiment 3: see image 3 , a three-sealing planar vacuum glass with edge sealing strips on the upper and lower glass. A piece of flat glass and a piece of low-emissivity glass of the required size are ground, chamfered, cleaned and dried; secondly, one and two seals are prepared on the upper glass 1 and the lower glass 2 respectively with tempered glass ink and glue applicator. The edge strip frame 6 and the edge strip frame 6 of the upper glass 1 correspond to between the two edge strip frames 6 of the lower glass 2, and then the two pieces of glass are respectively sent into a tempering furnace for tempering treatment, and the prepared edge strip The strip frame 6 is also sintered on the glass; the support 7 is prepared on the two pieces of glass with low-temperature glass solder and a glue dispenser again, and the support 7 is in the shape of a strip, and the upper and lower supports cross together after the two pieces of glass are combined; Then evenly coat the p...

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PUM

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Abstract

The invention relates to bar frame sealed vacuum glass. The bar frame sealed vacuum glass comprises upper glass and lower glass, wherein the periphery of the upper glass and the periphery of the lower glass are connected together through an edge banding bar frame and two or multiple sealing materials in a sealing manner, each sealing material comprises glass solder, metal solder and an adhesive, a closed vacuum layer is formed between the upper glass and the lower glass, the upper glass and the lower glass are convex glass or flat glass, and the convex surface of the convex glass faces to the outer side. A manufacturing method for the vacuum glass disclosed by the invention is simple in process, the manufactured vacuum glass and tempered vacuum glass can overcome the shortages in the prior art, the air tightness and service life of the vacuum glass can be effectively guaranteed, and mechanized, automated and large-scale production can be achieved.

Description

technical field [0001] The invention relates to the technical field of glass deep processing, in particular to a vacuum glass and a manufacturing method thereof. Background technique [0002] Existing vacuum glass is generally composed of two pieces of flat glass. The glass is sealed with low-temperature glass solder around the glass, and there is a tiny support in the middle. A thin vacuum layer with a thickness of 0.1-0.2mm is formed between the two pieces of glass by vacuuming. Since there is no heat transfer and sound transfer of gas, and the inner surface of the glass can have a transparent low-emissivity film, the vacuum glass has good heat insulation and sound insulation effects, and is one of the best performance energy-saving glasses; because the vacuum layer is very Thin, so it has advantages compared with other energy-saving glass in terms of weight and thickness. [0003] After decades of research and development, there are a variety of vacuum glass production...

Claims

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Application Information

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IPC IPC(8): C03C27/08C03C27/10C03B23/24
CPCY02P40/57
Inventor 戴长虹
Owner 戴长虹
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