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Low-cost and high-efficiency machining method for cycloid gears

The technology of a cycloid gear and a processing method, which is applied in the field of gear processing, can solve the problems of low efficiency, increase the manufacturing cost of the reducer, and high processing cost, achieve the effects of high finish, solve the complex production process, and reduce the processing cost.

Active Publication Date: 2016-06-29
广东中昇华控智能科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, enterprises mainly use high-precision grinding machines to process cycloidal gears, which have high processing costs and low efficiency, which greatly increases the manufacturing cost of the reducer.

Method used

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  • Low-cost and high-efficiency machining method for cycloid gears
  • Low-cost and high-efficiency machining method for cycloid gears
  • Low-cost and high-efficiency machining method for cycloid gears

Examples

Experimental program
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Effect test

Embodiment 1

[0031] A low-cost and high-efficiency machining method for a cycloidal gear, comprising the following process steps:

[0032] (1) Select No. 45 steel round billet with better comprehensive mechanical properties as the raw material;

[0033] (2) Normalizing: heat to 920°C, hold for 1 hour, quickly cool to 600°C, hold for 1 hour, take it out of the furnace and cool in the air;

[0034] (3) Carry out bearing hole 1 processing on the round billet after normalizing treatment, and then carry out broaching processing on the billet with the bearing hole 1 positioned to obtain a cycloidal 3-tooth shape (such as figure 2 shown);

[0035] (4) Phosphate and saponify the billet after broaching in the phosphating solution and saponification solution. The components of the phosphating solution are: zinc dihydrogen phosphate 60 g / l and zinc nitrate 110 g / l, The temperature of the solution is 70°C. Wash the pickled workpiece with water and put it into the prepared phosphating solution for p...

Embodiment 2

[0045] A low-cost and high-efficiency machining method for a cycloidal gear, comprising the following process steps:

[0046] (1) Select the 20CrMnTi alloy steel round billet with high strength and toughness as the raw material;

[0047] (2) Normalizing: heat to 930°C, keep warm for 2 hours, quickly cool to 600°C and keep warm for 3 hours, take it out of the furnace and cool in air;

[0048] (3) Carry out bearing hole 1 processing on the round billet after normalizing treatment, and then carry out broaching processing on the billet with the bearing hole 1 positioned to obtain a cycloidal 3-tooth shape (such as figure 2 shown);

[0049] (4) Phosphate and saponify the billet after broaching in the phosphating solution and saponification solution. The components of the phosphating solution are: zinc dihydrogen phosphate 60 g / l and zinc nitrate 110 g / l, The temperature of the solution is 80°C. Wash the pickled workpiece with water and put it into the prepared phosphating soluti...

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Abstract

The invention relates to a low-cost and high-efficiency machining method for cycloid gears. The method is characterized by comprising the following process steps that (1) round metal billets are selected as raw materials; (2) the round billets are subjected to normalizing treatment; (3) the round billets are subjected to gear broaching; (4) the billets are subjected to phosphating and saponifying treatment in sequence; (5) the billets are subjected to oil film lubrication and extrusion machining; (6) annealing is carried out; (7) the step (4) and (5) are repeated; (8) auxiliary holes of the billets are machined with a cycloid as the benchmark; (9) quenching treatment is carried out; (10) tempering treatment is carried out; (11) workpieces are subjected to finishing machining; and (12) polishing treatment is carried out. According to the method, the cycloid gears are subjected to extrusion machining for two times through the oil film lubrication and extrusion technology; the cycloid gears are subjected to polishing treatment through abrasive flow machining technology; the machined cycloid gears are low in surface roughness and high in dimensional accuracy; and the machining efficiency of the cycloid gears is remarkably improved, and the machining cost is reduced.

Description

technical field [0001] The invention belongs to the field of gear processing, in particular to a low-cost and high-efficiency processing method for cycloidal gears. Background technique [0002] The development of the robot industry has far-reaching significance for promoting the transformation and upgrading of traditional industries and realizing innovation-driven development. With the robot industry included in the key strategy of "Made in China 2025", the "Thirteenth Five-Year Development Plan for the Robot Industry (Draft for Comment)" led by the Ministry of Industry and Information Technology has been drafted, and China's robot industry has ushered in a major strategic development. opportunity. Statistics show that in the past five years, China's robot market has grown at an average annual rate of 36%. Last year, the sales volume of industrial robots in the Chinese market soared by 54%, reaching 56,000 units, becoming the world's largest consumer of industrial robots. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/14
CPCB23P15/14
Inventor 汤勇唐恒李宗涛袁伟陆龙生余鹏
Owner 广东中昇华控智能科技股份有限公司
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