Process for improving combustion efficiency of cement kiln by utilizing high-oxygen content air

A combustion efficiency, cement kiln technology, applied in the direction of combustion air/fuel supply, combustion method, combustion equipment, etc., can solve the problems of extremely harsh combustion conditions, and achieve the improvement of pulverized coal burnout rate, increase of calcination temperature, The effect of flame temperature increase

Inactive Publication Date: 2016-08-17
枣庄中联水泥有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the cement industry kilns, the unit fuel consumption is less than that of thermal power enterprises, and the combustion conditions are extremely demanding. At present, no cement enterprise has completely successfully applied this theoretical achievement.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] A process for improving the combustion efficiency of cement kilns by using high-oxygen air, which is applied to a 2500t / d new dry-process cement production line, and the air volume required for this production line is 81000Nm 3 / h, from 20% of the oxygen content in normal air to 28% of the oxygen content requires membrane oxygen enrichment technology to produce 6480Nm 3 / h of high oxygen air, will 6480Nm 3 The / h high-oxygen air is controlled by the outlet flow valve of the air compression tank and enters the production system in three parts. The 10% high-oxygen air is first heated by the high-temperature gas in the kiln head cover and then sent to the coal injection pipe of the kiln head. For pulverized coal combustion; 20% of high-oxygen air is sent to the coal injection pipe at the kiln tail for pulverized coal combustion of the calciner; 70% of high-oxygen air is sent to the outlet of the cooling fan in the high temperature section of the grate cooler, together with...

Embodiment 2

[0015] A process for improving the combustion efficiency of cement kilns by using air with high oxygen content, which is applied to a 5000t / d new dry process cement production line, and the required air volume is 182000Nm 3 / h, from 20% of the oxygen content in normal air to 28% of the oxygen content requires membrane oxygen enrichment technology to produce 14560Nm 3 / h of high oxygen air, the 14560Nm 3 The / h high-oxygen air is controlled by the outlet flow valve of the air compression tank and enters the production system in three parts. The 15% high-oxygen air is first heated by the high-temperature gas in the kiln head cover and then sent to the coal injection pipe of the kiln head. For pulverized coal combustion; 25% of high-oxygen air is sent to the coal injection pipe at the kiln tail for pulverized coal combustion of the calciner, and 60% of high-oxygen air is sent to the outlet of the cooling fan in the high-temperature section of the grate cooler, together with the c...

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Abstract

The invention provides a process for improving combustion efficiency of a cement kiln by utilizing high-oxygen content air. The process comprises the following steps: manufacturing high-oxygen content air with an oxygen content of 28% through a membrane method oxygen enrichment technology, and feeding 10-15% of the high-oxygen content air into a coal injection duct at the head part of the kiln through a blast pipe to combust pulverized coal in the kiln; sending 20-25% of the high-oxygen content air into delivery air of a coal injection duct at the tail part of the kiln through a blast pipe to combust pulverized coal in a decomposition furnace; sending 60-70% of the high-oxygen content air to an air outlet of a cooling fan at a high-temperature section of a grate cooler through a blast pipe, so that the high-oxygen content air and the cooling water are together sent into the grate cooler, and through heat exchange, the generated high-temperature secondary air with relatively high oxygen content is supplied to combust pulverized coal at the head part of the kiln. The process provided by the invention has the advantages of rapidly improving the temperature of the cement kiln, reducing the ignition temperature of the pulverized coal, improving the combustion speed of the pulverized coal, promoting the pulverized coal to be sufficiently combusted, improving the burn-off rate of the pulverized coal, reducing the smoke exhaust rate and saving the fuel. According to the process, the pulverized coal combustion environment of the kiln is improved, the cement quality is improved, and favorable economic benefit and social environment-friendly benefit are provided.

Description

Technical field: [0001] The invention relates to a technique for improving the combustion efficiency of a cement kiln by using air with high oxygen content, and belongs to the technical field of cement production. Background technique: [0002] At present, the thermal efficiency of various industrial boilers and kilns used in China is generally 60-80%, which means that the task of energy saving and emission reduction of industrial kilns still has a long way to go. With the urgent requirements of local governments for energy saving and emission reduction and the remarkable economic benefits of membrane method oxygen enrichment energy saving transformation projects, more and more enterprises will gradually realize the unique economic benefits of membrane method oxygen enrichment energy saving transformation. benefits and social benefits. Oxygen-enriched air participates in the combustion to provide enough oxygen for the combustion, so that the combustibles can be fully burned...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F23L7/00
CPCF23L7/007F23L2900/07005Y02E20/34
Inventor 王广东宋亮皮士海李保明
Owner 枣庄中联水泥有限公司
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