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High-precision ultrathin diamond cutting disk and preparation method therefor

A diamond cutting, high-precision technology, used in other manufacturing equipment/tools, turbines, engine components, etc., can solve problems such as increasing production costs, easy brittleness or brittle fracture, and short service life of resin cutting sheets, and achieves service life. The effect of long, small chipping and high cutting precision

Active Publication Date: 2016-09-07
江阴市天恬精密工具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The cutting of hard and brittle precious materials is particularly prone to edge chipping. In order to make up for this defect, resin cutting discs are generally used internationally. Due to the harsh conditions of use of diamond cutting discs, they are very thin and easy to crack or break. Extremely high (30~80KYPM), linear speed reaches 120~200 m / s, withstands great impact and centripetal force, high feed speed (5~50krpm) and deep cut (0.5~2.5mm) conditions for cutting , to withstand large workload and high cutting heat, but also to withstand the forced cooling of pure water with a flow rate greater than 1L / min in multiple directions. The cutting blade is consumed quickly during work, so the service life of the resin cutting blade is short, and it needs to be replaced frequently. Knives, thereby increasing the frequency of diamond cutting disc replacement, reducing work efficiency and increasing production costs

Method used

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Embodiment Construction

[0031] A kind of its preparation method of high-precision ultra-thin diamond cutting sheet, it comprises the steps:

[0032] (1) Add 2.5Kg bronze powder (CuSn20), 1.5Kg dendritic copper powder, 0.5Kg carbonyl iron powder, 0.2Kg tin powder, 0.1Kg silicon powder, 0.15Kg silver powder and 0.05Kg graphite powder to the mixer, Then add 0.015Kg liquid paraffin and stir for 2 hours; the particle diameter of dendritic copper powder, carbonyl iron powder, tin powder, silicon powder, silver powder and graphite powder is 400 orders;

[0033] (2), then add 5.0 Kg of diamond particles to the mixer and stir for 3 hours to obtain the cutting sheet mixture, the diamond particle size is 325 mesh;

[0034] (3) Take the cutting piece mixture and put it into the cutting piece steel mold and press it on the press to get the cutting piece blank. The pressing pressure of the press is 4ⅹ10 3 Mpa, the inner diameter of the cutting piece blank is 39.5 mm, the outer diameter is 58.5 mm, and the thickne...

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PUM

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Abstract

The invention relates to a high-precision ultrathin diamond cutting disk which is characterized by comprising the following components in percentage by weight: 40-60% of diamond particles, 10-40% of CuSn20, 10-20% of branch-shaped copper powder, 0.5-10% of carbonyl iron powder, 1-10% of tin powder, 0.5-5% of silicon powder, 0.5-5% of silver powder and 0.5-1% of graphite powder; and the particle size of the diamond particles, CuSn20, the branch-shaped copper powder, the carbonyl iron powder, the tin powder, the silicon powder, the silver powder and the graphite powder is 300-400 meshes. The invention further relates to a preparation method for the high-precision ultrathin diamond cutting disk. The high-precision ultrathin diamond cutting disk has the advantages of high cutting precision, small broken edge and long service life.

Description

technical field [0001] The invention relates to a diamond cutting sheet, in particular to a high-precision ultra-thin diamond cutting sheet and a preparation method thereof. Background technique [0002] Diamond cutting discs are mainly used for precision cutting and grooving of hard and brittle materials such as coated glass, wafers, and lithium niobate. They are specially used in conjunction with various imported and domestic dicing machines and grooving machines; mm; For a highly competitive industry such as semiconductor chips, with the continuous integration of computing, communication and entertainment functions, as well as the continuous growth of wireless, portable, portable and other digital and optoelectronic consumer electronics products, the requirements for cutting sheets Higher and higher. The cutting of hard and brittle precious materials is particularly prone to edge chipping. In order to make up for this defect, resin cutting discs are generally used intern...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/00B22F5/00
CPCB22F1/0007B22F5/00B22F2005/001
Inventor 马常胜薛国英
Owner 江阴市天恬精密工具有限公司
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