Cylinder sleeve casting technology

A casting process and cylinder liner technology, which is applied in the direction of manufacturing tools, casting molding equipment, casting molds, etc., can solve the problems that the precision of castings cannot be effectively guaranteed, the shape of graphite cannot meet the requirements, and the hardness of finished castings is not enough, so as to shorten the production cycle. , enhanced wear resistance, and high yield

Inactive Publication Date: 2016-10-12
娄土岭
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Casting is an ancient manufacturing method. With the development of industrial technology, the quality of cast large castings directly affects the quality of products. Therefore, casting occupies an important position in the machinery manufacturing industry. The current casting process generally includes molding, pouring , cooling and sand shakeout, the role of molding sand in foundry production is extremely important. Ordinary molding sand is mainly composed of raw sand, binder, water and coal powder, etc., which often cannot meet the requirements for molding sand mentioned above. , The casting waste caused by poor quality of molding sand accounts for about 30-50% of the total casting waste. The hardness of the finished casting is not enough. The engine is a common mechanical component. At present, with the increasingly scarce energy and raw materials, the demand for the engine is developing in the direction of high power and small volume. The cylinder is the core part of the engine, and it is the space for gas compression, combu

Method used

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Embodiment 1

[0020] The technical solution of the present invention is: a cylinder liner casting process, the process includes the following steps:

[0021] Step 1: Sand mixing, using resin sand as raw material, configuring casting sand according to the proportion, using dry clay sand to shape with a vibration molding machine, and making molding according to requirements to make a sand box;

[0022] Step 2: Mold making, making the cylinder liner inner mold casting mold and outer mold casting mold according to the size and shape of the cylinder liner, placing the inner mold casting mold inside the outer mold casting mold, and assembling to form a double-layer mold , placing the double-layer mold inside the sand box described in step 1;

[0023] Step 3: Smelting, configuring raw materials according to a certain ratio, heating the raw materials in an electric furnace to the melting temperature, and when the temperature in the melting furnace reaches 1300-1400°C, adding an inoculant for smelti...

Embodiment 2

[0036] The technical solution of the present invention is: a cylinder liner casting process, the process includes the following steps:

[0037] Step 1: Sand mixing, using resin sand as raw material, configuring casting sand according to the proportion, using dry clay sand to shape with a vibration molding machine, and making molding according to requirements to make a sand box;

[0038] Step 2: Mold making, making the cylinder liner inner mold casting mold and outer mold casting mold according to the size and shape of the cylinder liner, placing the inner mold casting mold inside the outer mold casting mold, and assembling to form a double-layer mold , placing the double-layer mold inside the sand box described in step 1;

[0039] Step 3: Smelting, configuring raw materials according to a certain ratio, heating the raw materials in an electric furnace to the melting temperature, when the temperature in the melting furnace reaches 1300-1400 °C, adding an inoculant for melting, ...

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PUM

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Abstract

The invention relates to a casting process of a cylinder liner. The process comprises the following steps: mixing sand, using resin sand as a raw material, and distributing molding sand for casting according to the proportion; making a mold, making a cylinder liner inner mold casting according to the size and shape of the cylinder liner Mold and outer mold casting mold, the inner mold casting mold is placed inside the outer mold casting mold, assembled to form a double-layer mold; melting, raw materials are configured according to a certain ratio, and the raw materials are heated in an electric furnace to Melting temperature, adding inoculants for smelting; pouring, pouring the molten iron obtained in step 3 into the inner sand mold of the double-layer mold described in step 2; cooling to normal temperature, opening the mold box, taking out the formed cylinder liner, and using a shot blasting machine Clean the surface of the cylinder liner and perform polishing treatment and surface strengthening treatment; it has the advantages of reasonable process, saving raw materials, cost saving, simple operation, stable work, high production efficiency, high product qualification rate and good molding quality.

Description

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Claims

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Application Information

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Owner 娄土岭
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