Active heat-resistant copper-based solder for aluminum bronze/stainless steel brazing and preparation method thereof
A stainless steel and aluminum bronze technology, applied in welding equipment, welding/welding/cutting items, welding/cutting media/materials, etc., can solve the problem that aluminum bronze/stainless steel brazing is not suitable, the surface wettability of aluminum bronze is poor, cannot meet the Thermal strength requirements and other issues, to avoid adverse effects, low silver content, and improve the performance of the brazing process
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Publication Date
- 2018-08-31
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Abstract
Description
technical field
[0001] The invention belongs to the technical field of brazing, in particular to an active heat-resistant copper-based brazing filler metal for aluminum bronze / stainless steel brazing and a preparation method thereof. Background technique
[0002] Brazing technology is a welding process that uses liquid solder below the melting point of the base metal to connect the base metal. During the brazing process, only the brazing filler metal melts, and the molten brazing filler metal fills the seam and produces a certain physical and chemical interaction with the base metal, and finally cools and solidifies to form a firm joint. Brazing has unique advantages and flexibility in the connection of new materials, heterogeneous materials and the manufacture of complex and fine structural parts, and is an important connection technology. Aluminum bronze (QAl7, QAl9-4, QAl10-4-4, etc.) is mainly composed of Cu and Al, containing a small amount of Fe and Ni elements, with ...
Examples
Embodiment 1
[0034] In the present embodiment, the steps of the preparation method of the active heat-resistant copper-based solder for aluminum bronze / stainless steel brazing are as follows:
[0035] (1) Ingredients
[0036]Cathode copper with brand Cu-CATH-1, electrolytic manganese with brand DJMnD99.8, electrolytic nickel with brand Ni9999, silver with brand IC-Ag99.90, zinc ingot with brand Zn99.99, and Si with brand -1 industrial silicon, zirconium grade Zr-1, copper-phosphorus master alloy with a P content of about 14wt%, and a nickel-boron master alloy with a B content of about 16wt% as raw materials, according to the following components and percentages Content ingredients: Mn 21.0wt%, Ni 11.5wt%, Ag 23.0wt%, Zn 1.0wt%, Si 0.3wt%, P 0.2wt%, B 0.2wt%, Zr 1.5wt%, the balance is Cu; The total amount is 10.0kg.
[0037] (2) Melting
[0038] Put the raw materials prepared in step (1) except the active element zirconium into the crucible, put the crucible into a vacuum induction melti...
Embodiment 2
[0047] In the present embodiment, the steps of the preparation method of the active heat-resistant copper-based solder for aluminum bronze / stainless steel brazing are as follows:
[0048] (1) Ingredients
[0049] Cathode copper with brand Cu-CATH-1, electrolytic manganese with brand DJMnD99.8, electrolytic nickel with brand Ni9999, silver with brand IC-Ag99.90, zinc ingot with brand Zn99.99, and Si with brand -1 industrial silicon, lithium brand Li-3, copper-phosphorus master alloy with a P content of about 14wt%, and a nickel-boron master alloy with a B content of about 16wt% are used as raw materials, according to the following components and their percentages Content ingredients: Mn 21.0wt%, Ni 12.0wt%, Ag 22.0wt%, Zn 1.5wt%, Si 0.2wt%, P 0.1wt%, B 0.2wt%, Li 0.5wt%, the balance is Cu; The total amount is 9.9kg.
[0050] (2) Melting
[0051] Put the raw materials prepared in step (1) except the active element lithium into the crucible, put the crucible into a vacuum indu...
Embodiment 3
[0059] In the present embodiment, the steps of the preparation method of the active heat-resistant copper-based solder for aluminum bronze / stainless steel brazing are as follows:
[0060] (1) Ingredients
[0061] Cathode copper with brand Cu-CATH-1, electrolytic manganese with brand DJMnD99.8, electrolytic nickel with brand Ni9999, silver with brand IC-Ag99.90, zinc ingot with brand Zn99.99, and Si with brand -1 industrial silicon, zirconium with grade Zr-1, hafnium with grade HHf-1, copper-phosphorus master alloy with P content of about 14wt%, nickel-boron master alloy with B content of about 16wt% as raw materials, according to the following Components and their percentage ingredients: Mn 21.0wt%, Ni 13.0wt%, Ag25.0wt%, Zn 2.0wt%, Si 0.4wt%, P 0.3wt%, B 0.3wt%, Zr 1.0wt% , Hf 0.05wt%, the balance is Cu; the total amount of raw materials is 10.3kg.
[0062] (2) Melting
[0063] Put the raw materials prepared in step (1) except the active elements zirconium and hafnium into...