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Vacuum incinerator device and operating method thereof

An incinerator and vacuum technology, applied in the direction of furnace control devices, furnaces, furnace types, etc., can solve the problems of inconvenient opening and closing of the furnace, insufficient automation control, inaccurate temperature control, etc., and achieve compact structure, good sealing, and high temperature Control precise effects

Active Publication Date: 2016-11-09
JIANGSU XINLONG CHEM FIBER MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the furnace lid opening device of the current vacuum incinerator is cumbersome and cumbersome, and it is inconvenient to open and close the furnace; in addition, the collection of waste is not thorough, the vacuum pipe is easily blocked, the vacuum pump is easily polluted, the water in the vacuum pipe is easy to flow back into the furnace, and the temperature Inaccurate control, insufficient automatic control, etc.

Method used

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  • Vacuum incinerator device and operating method thereof
  • Vacuum incinerator device and operating method thereof
  • Vacuum incinerator device and operating method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Using the vacuum incinerator in the above embodiment, the size of the working chamber in the furnace is 4000mm×550mm×450mm, the maximum load in the furnace is 1500Kg, the maximum working design temperature is 600°C, and it can be precisely adjusted at 0-450°C. The total power: 54.1Kw, of which Heating power 45Kw, water ring vacuum pump motor power 4.0Kw, anti-blocking material heating power 4.0Kw, furnace lid opening and closing hydraulic pump station power 1.1Kw, vacuum degree: -0.065~-0.085MPa, furnace lid opening angle: 92°~ 95°, temperature control accuracy: ±1°C,.

Embodiment 2

[0055] The vacuum incinerator in this embodiment, its vacuum: -0.065 ~ -0.085MPa, water consumption: ≤0.4m 3 / h, power supply: 380V, 50Hz, three-phase five-wire, temperature control accuracy: ±0.5°C, and others are the same as in Embodiment 1.

Embodiment 3

[0057] 1. Put the parts to be cleaned into the furnace, close the furnace cover, and the cleaning parts are made of polyester.

[0058] 2. According to the characteristics of the parts to be cleaned, set the program temperature controller according to the following temperature control curve, turn on the heating switch, and the equipment will enter the automatic operation state. The heating and cooling process of the incineration and cleaning are as attached Figure 4 The time-temperature curve in the medium is shown as:

[0059] A. Heating stage: room temperature to 300°C, 1 hour.

[0060] B. Melting stage: 300°C, 3 hours.

[0061] C, D Cracking stage: 300~450℃, 5.5 hours (including 2 hours of oxidation stage).

[0062] E. Oxidation stage: 450°C, 2 hours, at this point the cleaning procedures are all over.

[0063] F, natural cooling stage.

[0064] After the end of stage A, the vacuum pump is turned on, the water inlet solenoid valve is automatically opened until the end ...

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Abstract

The invention discloses a vacuum incinerator. The vacuum incinerator is a JZK-C well type vacuum incinerator and comprises a vacuum hearth, an incinerator cover opening and closing device, electric heating pipes, a waste collecting system, a vacuum pipeline anti-blocking device, a water spraying device, a water ring vacuum pump, a water backflow preventing device, a gas-water separator, a control system, a water circuit, an air circuit and the like, wherein the vacuum hearth is horizontally placed with an incinerator opening facing upwards and composed of an incinerator cover and a work room used for storing cleaned parts. The waste collecting system mainly comprises a waste collecting tank which is installed on the lower portion of the hearth. A hopper-shaped tray is arranged at the bottom of an inner cavity of the vacuum hearth. A discharging port of the tray is located over the waste collecting tank. Compared with the prior art, the vacuum incinerator is compact in structure, good in sealing performance and large in work space; the incinerator cover is opened and closed through two oil cylinders, the cover opening angle is larger than 90 degrees, and the opening and closing stability of the incinerator cover is guaranteed; waste can be collected conveniently, incineration and cleaning are conducted efficiently, and the situation of water backflow can be effectively prevented; and the automation level is high, temperature control is accurate, the working efficiency is improved, and the labor intensity is relieved.

Description

technical field [0001] The invention relates to the field of vacuum incineration, in particular to a vacuum incinerator device suitable for cleaning chemical fiber polymers attached to components such as spinnerets and distribution plates of super-large components in the chemical fiber industry and a method for incineration using the device . Background technique [0002] The vacuum incinerator is suitable for cleaning components, spinnerets, filter cores, etc. used in the production of polyester, nylon, polypropylene, and non-woven fabrics in the chemical fiber industry, and is also suitable for cleaning dies in the plastics, cable, and resin industries. The vacuum incinerator utilizes the characteristics that high molecular polymers can be melted at about 300°C, can be cracked and coked above 300°C without air, and can be completely oxidized above 400°C in an environment with a small amount of air and a certain degree of vacuum. The workpiece with polymer dirt is heated t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B17/00F27D1/18F27D19/00F27D21/04D01D4/04
CPCD01D4/04F27B17/00F27D1/1808F27D19/00F27D21/04F27D2001/1825
Inventor 金德贵贺建军聂德全
Owner JIANGSU XINLONG CHEM FIBER MACHINERY
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