Wire nozzle structure and method of use for wet forming prepreg
A wet forming and prepreg technology, which is applied in the field of composite material forming, can solve the problems of affecting the design of composite material layup structure, reducing the utilization rate of prepreg material, single nozzle structure, etc., so as to improve uniformity and layup. Design flexibility, meet fine manufacturing requirements, and improve the effect of manufacturing efficiency
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Embodiment 1
[0041] This embodiment provides a wire nozzle structure for wet forming carbon fiber reinforced resin-based composite material prepreg and its use method. The wire nozzle structure is as follows Figure 1-7 As shown, it includes a support module 1, a dipping module 5, a pre-spreading module 3 and a spreading module 4; the support module 1 includes a side plate and a bottom plate; the dipping module 5, a pre-spreading module 3 and a spreading module 4 The side plates are sequentially arranged on the side plates along the horizontal direction of the side plates.
[0042] The pre-spreading module 3 includes two connecting disks 6 and a pre-spreading roller arranged between the two connecting disks 6 .
[0043] The pre-expanding rolls include concave pre-spreading rolls 9, convex pre-spreading rolls 7 and plane pre-spreading rolls 8; set uniformly in the circumferential direction.
[0044] The end surface diameters of the concave pre-spreading roll 9, the convex pre-spreading ro...
Embodiment 2
[0061] This embodiment provides a high modulus carbon fiber / epoxy resin prepreg prepared by adopting the wire nozzle structure described in embodiment 1 for wet forming carbon fiber reinforced resin matrix composite material prepreg, and its molding method includes the following step:
[0062] S1. According to the clear requirements of the process design documents, the theoretical single-layer thickness of the high-modulus carbon fiber prepreg of the composite material is 0.2mm. The linear density of high modulus carbon fiber is 230 (g / km), and the density of carbon fiber is 2.04 (g / cm 3 ), the carbon fiber volume fraction is 60%. The width of the original fiber bundle is 1.8mm. According to the requirements of the yarn sheet width of 0.9mm, a concave pre-spread roller is required.
[0063] In the pre-spreading module, the section curvature of the concave pre-spreading roller is calculated as follows:
[0064]
[0065] Among them, the angle corresponding to the spreading...
Embodiment 3
[0078] This embodiment provides a high modulus carbon fiber / epoxy resin prepreg prepared by adopting the wire nozzle structure described in embodiment 1 for wet forming carbon fiber reinforced resin matrix composite material prepreg, and its molding method includes the following step:
[0079] S1. The theoretical single-layer thickness of the high-modulus carbon fiber prepreg of composite materials prepared according to the clear requirements of the process design documents is 0.18mm. The linear density of high modulus carbon fiber is 230 (g / km), and the density of carbon fiber is 2.04 (g / cm 3 ), the carbon fiber volume fraction is 60%, the original fiber bundle width is 1mm, and the yarn sheet width is 1mm when the fiber bundle is unfolded. The width of the fiber yarn sheet is consistent with the width of the original fiber bundle and does not need to be expanded. Therefore, the radius of curvature of the section of the spreading roller is selected as R=+∞(mm), that is, the...
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