The dynamic compensation method of digital frequency conversion controller specially for industrial metering pump

A dynamic compensation, digital frequency conversion technology, applied in vector control systems, control of electromechanical brakes, control of electromechanical transmissions, etc., can solve problems such as shortened life, equipment impact damage, and drive motor heating.

Active Publication Date: 2017-05-17
ZHEJIANG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional fluid dosing mostly uses a fixed frequency (usually 50Hz) booster pump, throttling solenoid valve and decompression solenoid valve (for safety reasons) to achieve automatic flow adjustment. The advantages are simple method, mature technology, and easy implementation. The disadvantage is that the interaction of pressurization, throttling and decompression will cause unnecessary energy consumption and heat generation of the drive motor, which will cause impact damage to the equipment and shorten the service life. Seriously, it is difficult to meet the technical requirements of precise proportioning, which in turn affects product quality

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  • The dynamic compensation method of digital frequency conversion controller specially for industrial metering pump
  • The dynamic compensation method of digital frequency conversion controller specially for industrial metering pump
  • The dynamic compensation method of digital frequency conversion controller specially for industrial metering pump

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Embodiment Construction

[0014] In order to illustrate the content of the present invention, first introduce the application system of the digital frequency conversion metering pump as a whole. as attached figure 1 As shown, the system takes the motor-specific digital signal controller chip 1 as the core, has key input 18 and liquid crystal display 4, and is used to realize parameter configuration and working mode setting through human-computer interaction. Realize remote monitoring through CAN bus interface 3 and 485 interface 2. Use the remote start and stop 6 to manually control the start and stop of the metering pump.

[0015] Through the 4-20mA standard signal input interface, the signal from the flow detection instrument 8 or other external controllers can be tracked to realize closed-loop control. Driven by a three-phase asynchronous AC motor, the reciprocating metering pump 11 transports the fluid to be added from the container 12 to the dosing point 9 through vacuum principle and extrusion....

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Abstract

The invention relates to a dynamic compensation method of a digital frequency conversion controller specially for an industrial metering pump. A quantitative dosing and a proportion dosing of the fluid which are called a quantitative and proportion dosing for short, based on the industrial metering pump, are widely used in the fields such as a petroleum, a chemical industry, a water treatment, a food, a pharmacy, an environmental protection, a liquid fertilization. The dynamic compensation method of the digital frequency conversion controller specially for the industrial metering pump, based on a Hall magnetic steel and a Hall sensor, makes an real-time observation of an rotation speed fluctuation of a metering pump driving motor, transforms the rotation speed fluctuation of the motor into a time fluctuation, and then transforms a rotation speed ring into a time ring in the standard vector control. The dynamic compensation method of the digital frequency conversion controller specially for the industrial metering pump, through a closed-loop control, takes a dynamic compensation to the motor speed and makes the motor running smoothly under a pulsating load for reducing the impact and the damage on the mechanical transmission system, reducing an reactive power loss, driving a module heating and improving the accuracy of the quantitative and proportion dosing of the fluid.

Description

technical field [0001] The invention relates to the field of industrial metering pumps, in particular to a dynamic compensation method for a digital frequency conversion controller dedicated to metering pumps. Background technique [0002] Fluid quantitative dosing and proportional dosing (referred to as fixed ratio dosing) are commonly used in petroleum, chemical, water treatment, food, pharmaceutical, environmental protection, liquid fertilization and other fields. The low-level equipment that realizes this process is usually a reciprocating diaphragm metering pump, usually driven by a three-phase asynchronous motor (it is different from ordinary pumps, made of special materials and special transmission mechanisms, and has a high degree of anti-corrosion and anti-leakage Require). Traditional fluid dosing mostly uses a fixed frequency (usually 50Hz) booster pump, throttling solenoid valve and decompression solenoid valve (for safety reasons) to achieve automatic flow adju...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02P21/22H02P21/14H02P21/05H02P27/06H02P25/02H02K11/215
CPCH02P21/05H02P21/14H02P25/02H02P27/06H02P2207/01Y02P20/10
Inventor 陈以恒王林峰王申建陶柳青余世明何德峰
Owner ZHEJIANG UNIV OF TECH
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