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Preparation method for novel porcelain tire body inorganic repairing material and porcelain product repaired by inorganic repairing material

A repair material and inorganic technology, applied in the field of inorganic non-metallic materials (ceramics), can solve the problems of easy aging and discoloration, poor strength, high difficulty, etc., and achieve the effects of scientific and reasonable production methods, wide product adaptability, and broad market prospects

Active Publication Date: 2017-05-31
JINGDEZHEN CERAMIC INSTITUTE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Repairing porcelain carcass is also called carcass filling. There are roughly three methods: one is gypsum filling, which is simple, convenient and low-cost. It is the main method of porcelain repairing and filling at present. The texture of porcelain, and it is easy to absorb moisture and expand, which will cause new damage to the utensils; the second is to fill the gap with porcelain powder or stone powder and adhesive, use old porcelain, crush and sieve, add epoxy resin and other adhesives, and shape and cast Filling in the vacancy, but it is easy to age and change color; the third is to fill the vacancy with porcelain and porcelain, that is, to burn another ceramic piece that is the same as the original object, and to fill the vacancy after cutting and grinding, which is extremely difficult and difficult to popularize.
It can be seen that the current restoration of porcelain, especially the restoration of ancient famous porcelain, has certain technical defects, and it is difficult to meet the relevant needs.
[0003] At present, there is no report of using other inorganic cementitious materials to repair porcelain carcass. Therefore, ceramic mineral raw materials are used to prepare an inorganic cementitious material that solidifies rapidly at room temperature and has similar physical properties to porcelain carcass. It is used to repair porcelain carcasses. Body, especially the ancient famous porcelain body has great innovation and application prospects

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] The percentage by weight of the new inorganic restoration material formula for porcelain matrix consists of:

[0017] Kaolin 55%, sodium hydroxide 10%, sodium silicate 9%, β-hemihydrate gypsum 9%, deionized water 17%;

[0018] Calcining kaolin at 800°C for 40 minutes;

[0019] The kaolin after the calcination process is put into the ball milling equipment with a ratio of material: ball: water of 1:2:0.8, and the fineness reaches 0.05% or less.

[0020] First mix and dissolve sodium hydroxide, sodium silicate, and deionized water to form a solution, and let it stand for 30 minutes; then stir the β-hemihydrate gypsum with the kaolin after the calcining process to obtain a mixture; finally pour the solution into the mixture and stir for 10 minutes Minutes to make it into a uniform gel, that is, to obtain inorganic repair materials.

[0021] Mix the inorganic repair material evenly and apply it on the defective part of the ceramic carcass. Wait for 1.5 hours. After it sol...

Embodiment 2

[0023] The percentage by weight of the new inorganic restoration material formula for porcelain matrix consists of:

[0024] Kaolin 62%, sodium hydroxide 14%, sodium silicate 6%, β-hemihydrate gypsum 8%, deionized water 10%;

[0025] Calcining kaolin at 850°C for 40 minutes;

[0026] The kaolin after the calcination process is put into the ball milling equipment with a material: ball: water ratio of 1:2:1 and ball milled.

[0027] First mix and dissolve sodium hydroxide, sodium silicate, and deionized water to form a solution, and let it stand for 40 minutes; then stir the β-hemihydrate gypsum with the kaolin after the calcining process to obtain a mixture; finally pour the solution into the mixture and stir for 10 minutes Minutes to make it into a uniform gel, that is, to obtain inorganic repair materials.

[0028] Mix the inorganic repair material evenly and apply it on the defective part of the ceramic carcass, wait for 2 hours, grind it according to the shape of the cera...

Embodiment 3

[0030] The percentage by weight of the new inorganic restoration material formula for porcelain matrix consists of:

[0031] Kaolin 57%, sodium hydroxide 15%, sodium silicate 6%, β-hemihydrate gypsum 10%, deionized water 11%;

[0032] Calcining kaolin at 820°C for 40 minutes;

[0033] The kaolin after the calcination process is put into the ball milling equipment with a ratio of material: ball: water of 1:2:0.9 and ball milled.

[0034] First mix and dissolve sodium hydroxide, sodium silicate, and deionized water to form a solution, and let it stand for 35 minutes; then stir the β-hemihydrate gypsum with the kaolin after the calcining process to obtain a mixture; finally pour the solution into the mixture and stir for 10 minutes Minutes to make it into a uniform gel, that is, to obtain inorganic repair materials.

[0035] Mix the inorganic repair material evenly and apply it on the defective part of the ceramic carcass. Wait for 1.5 hours. After it solidifies, grind it accor...

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PUM

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Abstract

The invention discloses a preparation method for a novel porcelain tire body inorganic repairing material and a porcelain product repaired by the inorganic repairing material. Kaolin and commercially pure chemical raw materials are adopted. The novel porcelain tire body inorganic repairing material is prepared from the following raw materials in percentage by weight: 55 to 62 percent of kaolin, 10 to 15 percent of sodium hydroxide, 6 to 9 parts of sodium silicate, 8 to 10 percent of beta-semi-hydrated gypsum and 10 to 17 percent of deionized water. The inorganic repairing material is obtained by calcining, ball milling, drying and stirring the raw materials. By adopting the preparation method, the defects of sparse structure, low strength, high water absorption and lack in porcelain quality due to repair of a porcelain tire body with gypsum are overcome; moreover, the novel inorganic repairing material is scientific and reasonable in production method, is easy to implement, and has a wide market prospect.

Description

technical field [0001] The invention belongs to the field of inorganic non-metallic materials (ceramics), and in particular relates to a preparation method of a novel inorganic restoration material for porcelain carcass and a restored porcelain product. Background technique [0002] Repairing porcelain carcass is also called carcass filling. There are roughly three methods: one is gypsum filling, which is simple, convenient and low-cost. It is the main method of porcelain repairing and filling at present. The texture of porcelain, and it is easy to absorb moisture and expand, which will cause new damage to the utensils; the second is to fill the gap with porcelain powder or stone powder and adhesive, use old porcelain, crush and sieve, add epoxy resin and other adhesives, and shape and cast Filling in gaps, but it is easy to age and change color; the third is to fill gaps with porcelain and porcelain, that is, to fire another ceramic piece that is the same as the original ob...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/26
CPCC04B28/26C04B2111/00681C04B14/106C04B22/062C04B22/143
Inventor 李其江袁枫张茂林吴军明吴隽
Owner JINGDEZHEN CERAMIC INSTITUTE
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