Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Free-cutting bismuth-silicon-tin brass remelting and polishing copper ingot and manufacturing method thereof

A manufacturing method and easy-cutting technology, applied in the field of metal materials, can solve the problems affecting the internal quality of the ingot, low solid solubility, component segregation, etc., achieve excellent polishing and electroplating performance, solve low mechanical properties, and remove grain boundary impurities. Effect

Active Publication Date: 2017-05-31
GUANGDONG WEIQIANG COPPER IND SCI & TECH CO LTD
View PDF4 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the extremely low solid solubility of bismuth in copper, the bismuth brass that has been developed and used at present is prone to segregation of components during the smelting process, which affects the internal quality of the ingot.
Bismuth is often distributed on the grain boundaries of brass in the form of a brittle film, which produces both hot and cold brittleness, which is easy to cause cracking during cold and hot processing, which restricts its application

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Free-cutting bismuth-silicon-tin brass remelting and polishing copper ingot and manufacturing method thereof
  • Free-cutting bismuth-silicon-tin brass remelting and polishing copper ingot and manufacturing method thereof
  • Free-cutting bismuth-silicon-tin brass remelting and polishing copper ingot and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0025] In order to better explain the present invention, it is further described in conjunction with the following specific examples, but the present invention is not limited to the specific examples.

[0026] In the specific implementation process, selected six components of the distribution formula (see Table 1) to manufacture free-cutting bismuth-silicon-tin brass remelted polished copper ingots, the manufacturing method is as follows:

[0027] (1) Dosing according to the ratio of each component material;

[0028] (2) Put the first batch of copper and a small part of zinc ingot into the induction furnace to melt and stir, and add the modifier aluminum-boron alloy at the same time;

[0029] (3) continue to drop into copper in batches, after the above-mentioned copper is melted, add zinc ingot and bismuth ingot, tin ingot, aluminum-silicon alloy, pure aluminum, aluminum-iron alloy;

[0030] (4) After all melting, adjust the temperature to 1020°C, add tellurium / arsenic-copper...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a free-cutting bismuth-silicon-tin brass remelting and polishing copper ingot. The copper ingot comprises, by weight, 59.0-62.0% of copper, 0.4-1.2% of bismuth, 0.2-0.6% of silicon, 0.1-0.5% of tin, 0.5-0.8% of aluminum, 0.01-0.14% of arsenic, 0.06-0.2% of iron, 0.0005-0.0025% of boron, 0.005-0.05% of tellurium, no more than 0.10% of lead, no more than 0.20% of nickel, no more than 0.01% of cadmium, 0.025-0.15% of a modificator, and the balance zinc. The modificator is aluminum-boron alloy and a rare earth modificator. The metallographic structure characteristic of bismuth brass can be obviously changed, so that the mechanical property of the bismuth brass is effectively improved, and the problems that the mechanical property of the bismuth brass is low, and casting pieces are prone to cracking during casting forming and processing and use are effectively solved. The prepared free-cutting bismuth-silicon-tin brass remelting and polishing copper ingot is low in cost, environmentally friendly and healthy, and meets the lead-free upgrading and updating requirements of copper alloy materials of components, in contact with water, of water-heating bathroom facilities.

Description

technical field [0001] The invention relates to the field of metal materials, in particular to a novel free-to-cut bismuth-silicon-tin brass remelted polished copper ingot and a manufacturing method thereof. Background technique [0002] Lead-free and easy-cutting bismuth-silicon-tin brass is a brass alloy based on copper and zinc with a certain amount of bismuth, tin, aluminum, silicon, arsenic, etc., and bismuth is used instead of lead. Its cutting performance is equivalent or close to that of lead brass. Casting forming and processing performance is excellent. However, due to the extremely low solid solubility of bismuth in copper, the bismuth brass that has been developed and used at present is prone to component segregation during the smelting process, which affects the internal quality of the ingot. Bismuth is often distributed on the brass grain boundary in the form of a brittle film, which produces both hot and cold brittleness, which is easy to cause cracking durin...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C9/04C22C1/03
CPCC22C1/03C22C9/04
Inventor 阮伟光李绍遴梁绍
Owner GUANGDONG WEIQIANG COPPER IND SCI & TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products