A kind of aluminum zirconium carbon rare earth refiner and preparation method thereof

A refiner, aluminum zirconium technology, applied in the field of aluminum zirconium carbon rare earth refiner and its preparation, can solve the problem of reducing the grain refinement ability of the grain refiner, the decline of the grain refinement ability, and affecting the cleanliness of magnesium alloys. It can solve the problems such as degree of ZrC particles, and achieve the effect of uniform distribution of ZrC particles, small and uniform grain structure, and broad market application prospects.

Active Publication Date: 2018-04-10
GUANGDONG INST OF NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in this preparation method, due to the large number and small size of ZrC particles in the alloy liquid, the particles have a strong affinity, and there is a non-equilibrium solidification characteristic in the solidification process of the alloy liquid, which eventually leads to AlZrC There is serious segregation and agglomeration of ZrC particles in the alloy, and the segregation and agglomeration of ZrC particles will not only reduce the grain refinement ability of the grain refiner, accelerate the decline of the grain refinement ability, but also cause the surface of magnesium alloy deep processing products to appear Trachoma, pinhole and other defects
In addition, due to the high temperature and violent aluminothermic reaction of this method, a large amount of slag such as hydrogen and alumina will be generated, which will not only cause serious environmental pollution, but also increase the non-metallic inclusions such as hydrogen and alumina in the aluminum-zirconium-carbon alloy. And the content of metal impurity elements such as Fe, Si, etc. will reduce the cleanliness of the grain refiner, and will eventually affect the cleanliness of the magnesium alloy using the grain refiner, which cannot meet the requirements of high cleanliness, high brightness, and high precision. The production needs of magnesium alloy deep processing products

Method used

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preparation example Construction

[0018] The preparation method of the aluminum zirconium carbon rare earth refiner of the present invention consists of the following steps:

[0019] Step 1: Mix zirconium powder and carbon powder evenly at a mass percentage ratio of 1:0.15-0.27, and then press them into prefabricated blocks;

[0020] Step 2: Heat and melt industrial pure aluminum ingots at 800-850°C to form pure aluminum liquid, then add prefabricated blocks accounting for 5.6-7.2% of the weight of the aluminum ingots, stir and react for 30-90 minutes, remove the scum on the top, and After refining and degassing and removing impurities, aluminum-zirconium-carbon alloy liquid is obtained;

[0021] Step 3: add rare earth RE accounting for 0.1-0.5% of the weight of the aluminum-zirconium-carbon alloy liquid into the aluminum-zirconium-carbon alloy liquid, and stir to obtain the aluminum-zirconium-carbon rare earth alloy liquid;

[0022] Step 4: Cool the aluminum-zirconium-carbon rare-earth alloy liquid to 700-74...

Embodiment 1

[0029] The aluminum-zirconium-carbon rare earth refining agent of the present invention is composed of the following components by mass percentage: Zr 5%, C 1.0%, RE 0.3%, and the balance is Al and unavoidable impurities, wherein the composition of RE and The mass percentages are: Pr 8.5%, Nd 9.2%, Pm 12.5%, Sm 6.7%, Tb 15.9%, Dy 11.4%, Ho 10.7%, Tm 7.5%, Yb 13.2%, Lu 4.4%.

[0030] The preparation method of the aluminum zirconium carbon rare earth refiner consists of the following steps:

[0031] Step 1: Mix zirconium powder and carbon powder evenly in a ratio of 1:0.2 by mass percentage, and then press them into prefabricated blocks;

[0032]Step 2: Heat and melt industrial pure aluminum ingots at 825°C to form pure aluminum liquid, then add prefabricated blocks accounting for 6.4% of the weight of aluminum ingots, stir and react for 60 minutes, remove the scum on it, and refine it with hexachloroethane After removing impurities from the gas, an aluminum-zirconium-carbon al...

Embodiment 2

[0036] The aluminum-zirconium-carbon rare earth refining agent of the present invention is composed of the following components by mass percentage: Zr 4.5%, C0.8%, RE 0.1%, and the balance is Al and unavoidable impurities, wherein the composition of RE And the mass percentage is: Pr 8.5%, Nd 9.2%, Pm 12.5%, Sm 6.7%, Tb 15.9%, Dy 11.4%, Ho 10.7%, Tm 7.5%, Yb 13.2%, Lu 4.4%.

[0037] The preparation method of the aluminum zirconium carbon rare earth refiner consists of the following steps:

[0038] Step 1: Mix zirconium powder and carbon powder evenly in a ratio of 1:0.18 by mass percentage, and then press them into prefabricated blocks;

[0039] The second step: heat and melt industrial pure aluminum ingots at 800°C to form pure aluminum liquid, then add prefabricated blocks accounting for 5.6% of the weight of the aluminum ingots, stir and react for 30 minutes, remove the scum on it, and refine it with hexachloroethane After removing impurities from the gas, an aluminum-zirco...

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PUM

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Abstract

The invention discloses an Al-Zr-C-Re refiner and a preparation method thereof. The Al-Zr-C-Re refiner is prepared from components in percentage by mass as follows: 4.5%-5.5% of Zr, 0.8%-1.2% of C, 0.1%-0.5% of Re and the balance of Al and inevitable impurities. The preparation method of the Al-Zr-C-Re refiner comprises the steps as follows: mixing titanium powder and carbon powder, melting pure aluminum ingots, preparing an Al-Zr-C alloy liquid, adding Re, and performing casting or continuous casting and rolling to form the Al-Zr-C-Re refiner. The Al-Zr-C-Re refiner has the advantages of uniform ZrC particle distribution, high grain refinement capacity and high cleanliness, a magnesium alloy can obtain tinier and more uniform grain structure, the production requirement for deeply processed magnesium alloy products with high cleanliness, high brightness and high precision can be met, and the Al-Zr-C-Re refiner has broad market application prospects.

Description

technical field [0001] The invention belongs to the technical field of refining agents, and in particular relates to an aluminum-zirconium-carbon rare earth refining agent and a preparation method thereof. Background technique [0002] Magnesium alloy is currently the lightest metal structural material in industrial applications. It has the advantages of low density, high specific strength and specific stiffness, good damping and shock absorption, and good electromagnetic shielding effect. It is used in automobiles, motorcycles, electronic information, rail transit, Aerospace and other fields have great application potential. However, the absolute strength of most magnesium alloys is still low. Secondly, magnesium alloys have a close-packed hexagonal crystal structure, and their plastic deformation ability at room temperature is poor, which limits the production and application of deformed magnesium alloy strips, pipes, profiles and forgings. . Grain refinement is an effec...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C21/00C22C1/02C22C1/06C22C23/00
CPCC22C1/026C22C1/06C22C21/00C22C23/00
Inventor 王顺成农登徐静黄正华郑开宏
Owner GUANGDONG INST OF NEW MATERIALS
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