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Production technology of ellipsoidal suckling pig milk replacer

A production process and ellipsoidal technology, applied in the field of feed processing, can solve the problems of decreased nutrient utilization rate, heavy workload, deterioration of heat-sensitive raw materials, etc., and achieve the effects of less loss of nutritional value, reduced feed waste, and reduced labor intensity.

Inactive Publication Date: 2017-06-23
CONTI FEED CHINA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Milk replacer for sucking pigs cannot be made into cylindrical granules through the conventional feed pelleting system because it contains high levels of heat-sensitive raw materials such as dairy products, sugar, and milk protein. The main reasons are: 1. High-level dairy products will It will become mushy and stick to the modulator, causing the modulator to fail to work normally; and when granulating after modulation, it will stick to block the granulator, which will also cause it to fail to work normally; 2. High levels of sugar after granulation will cause The hardness of the granules increases, and the palatability decreases; 3. The heat-sensitive raw materials will deteriorate at the moment of high-temperature modulation and granulation, resulting in a decrease in their nutrient utilization
Therefore, many suckling pig milk replacers are made into powdered feed, but powdered suckling pig milk replacer has the following three disadvantages: 1. From the perspective of feed utilization efficiency, the utilization efficiency of powder is lower than that of compressed granulated feed, Because the feed waste rate of powder is higher than that of pellets; 2. The incidence of respiratory diseases in piglets fed with powder is higher than that of pellets, and the fine particles in powder can easily enter the respiratory system of pigs, leading to respiratory inflammation; 3. Some Milk replacer for suckling pigs containing high levels of dairy products cannot be directly fed to suckling pigs (dust enters the respiratory tract and is very viscous, sticks to the mouth when it meets water, and pollutes the pen), and must be mixed with water to form a "soup" before feeding , and the modern pig feeding soup has a lot of work in terms of mixing water and materials, cleaning pens, cleaning troughs, etc., so "soup" is difficult to promote

Method used

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  • Production technology of ellipsoidal suckling pig milk replacer
  • Production technology of ellipsoidal suckling pig milk replacer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] 1) Put the powdered milk replacer with 20% lactose content, 10% white sugar content and 15% milk protein content into the silo through the elevator, and evenly transport the powder into the double-roll granulator through the quantitative feeder . The feeding rate of the quantitative feeder is 400kg / h;

[0027] 2) The roller granulator has two synchronous and reverse-rotating pressure rollers. The two pressure rollers are engraved with evenly arranged circular grooves. The diameter of the grooves is 5.0 mm and the maximum depth is 1.0 mm. Powdery The milk replacer passes through the gap between the two pressing rollers of the granulator, and will become a semi-finished product composed of ellipsoidal particles with a particle size of 5.5 mm and a height of 3.0 mm.

[0028] 3) The semi-finished product enters the edge breaking machine, the connection part between the particles is broken in the edge breaking machine, the ellipsoidal particles change from the connected sta...

Embodiment 2

[0032] 1) Put the powdered milk replacer with 35% lactose content, 12% white sugar content and 12% milk protein content into the silo through the elevator, and evenly transport the powder into the double-roll granulator through the quantitative feeder , the feeding rate of the quantitative feeder is 600kg / h;

[0033] 2) The roller granulator has two synchronous and reverse-rotating pressure rollers. The two pressure rollers are engraved with evenly arranged circular grooves. The diameter of the grooves is 8.0 mm and the maximum depth is 2.2 mm. After the milk passes through the gap between the two rollers of the granulator, it will become a semi-finished product composed of ellipsoidal particles with a particle size of 8.8 mm and a height of 5.4 mm.

[0034] 3) The semi-finished product enters the edge breaking machine, the connection part between the particles is broken in the edge breaking machine, the ellipsoidal particles change from the connected state to the scattered st...

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Abstract

The invention relates to a production technology of an ellipsoidal suckling pig milk replacer, and belongs to the technical field of processing of feeds. The production technology comprises the specific technological steps of elevating milk replacer powder into a bin, and uniformly transporting the powder into a counter roll granulating machine through a quantitative material feeder; performing extrusion to obtain sliced semi-finished products formed by uniform arrayment of ellipsoidal granules, enabling the semi-finished products to enter an edge damage machine, performing edge damage, after edge damage, performing sieving and classification, enabling granules or powder, which does not conform to the specifications to return to a system, performing granulation or edge damage once again, determining the ellipsoidal granules which conform to the specifications as finished products, packaging the finished products with a packaging system, performing warehousing, and performing storage. The milk replacer produced by the method disclosed by the invention can be directly fed to suckling pigs, the defect that a conventional powered milk substitute needs be added with water to be fed to the suckling pigs is overcome, the waste of feeds is reduced, the raising efficiency of pigs is improved, the labor intensity of raising staff in a piggery is greatly reduced, and the purpose that the suckling pig eats the milk replacer in a dry feeding manner is successfully realized.

Description

technical field [0001] The invention belongs to the technical field of feed processing, and in particular relates to a production process of an ellipsoid suckling pig milk substitute. Background technique [0002] my country's pig herd accounts for half of the world's total, with about 700 million pigs slaughtered annually. According to statistics from the Ministry of Agriculture, domestic pig feed production in 2015 was 83.44 million tons. From the point of view of feed type, most of them are compound feed, a considerable amount of premixed feed and a small part of concentrated feed; from the perspective of use stage, the feed for medium and large pigs and sows account for about 90%, and the feed for suckling pigs accounts for about 10%. . At present, all the compound feeds that are compressed into cylindrical shapes must be completed through a conventional feed pelleting system. The general process is that the uniformly mixed powdered feed is steamed at 60-90°C, and then...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23K50/30A23K10/20A23K50/60A23K40/25
Inventor 李俊刚袁德智方龙根丁巍车亮郝晓杰张彩金刘继超
Owner CONTI FEED CHINA
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