Method for densifying wood/bamboo by combining hot pressing with steam injection and densified wood/bamboo

A heat-pressing bonding, bamboo technology, applied in wood processing, wood processing appliances, wood processing details, etc., can solve the problems of unusable compressed wood, complicated process, difficult to uniform steam, etc., to improve color consistency and simplify process flow , the effect of reducing process time

Active Publication Date: 2017-06-23
INT CENT FOR BAMBOO & RATTAN
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1) The natural characteristics of wood cannot be guaranteed;
[0004] 2) Affect the recycling or natural degradation of wood, causing pollution to the environment;
[0005] 3) Higher cost
[0007] 1) The process is complicated and takes a long time;
[0008] 2) At present, the methods in several laboratories mainly engaged in wood densification in the world are mostly limited to small-sized test materials;
[0009] 3) Dimensional springback caused by mechanical densification of wood;
[0010] 4) Some use high-temperature treatment (190-230 degrees Celsius) and long enough time to reduce dimensional rebound. High-temperature and long-term treatment will damage the mechanical properties of wood, especially the surface of wood, often causing partial carbonization, or causing deep color and Colors vary widely, often making compressed wood unusable at all
[0011] 5) The use of high-temperature steam can alleviate some of the problems mentioned in 4) above, but because the wood is under the high pressure of the hot-pressed iron plate, it is difficult for the steam to act evenly (or even impossible) on the pressure surface of the pressed wood, especially when the wood is pressed When the pressure surface is large
[0012] 6) Some hot presses have steam injection holes on the hot iron plate (my previous experiment) which can alleviate some of the problems mentioned in 5) above, but the steam still cannot be evenly distributed to the surface of the pressed wood, and the wood is in the Under high pressure, it will protrude into the spray hole, causing many bumps on the surface of the compressed wood
Bamboo has high mechanical strength, and its elastic modulus per unit density is comparable to that of steel. However, the density and mechanical strength of bamboo in the transverse direction (from bamboo green to bamboo yellow) and vertical direction (from the base of the standing bamboo to the tip) The difference is very large, which leads to the high degree of non-uniformity of density and mechanical strength inside the composite engineering board made of raw bamboo, which cannot be compared with steel, which greatly restricts the utilization of raw bamboo
In addition, due to the arc shape of the bamboo wall, a large amount of bamboo raw materials are wasted in order to obtain regular bamboo strips during the processing of bamboo chips.
Although ordinary recombined bamboo can obtain high-density and relatively uniform boards, this type of product requires a large amount of sizing, which is extremely environmentally friendly

Method used

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  • Method for densifying wood/bamboo by combining hot pressing with steam injection and densified wood/bamboo
  • Method for densifying wood/bamboo by combining hot pressing with steam injection and densified wood/bamboo

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Embodiment Construction

[0033] In order to make the objects and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

[0034] figure 1 It is a schematic diagram of the densification process, and the densification equipment used is an all-in-one machine for spraying, steaming and hot pressing, such as figure 2 , There are small holes evenly distributed on the upper platen and the lower platen. The small holes can emit steam or inhale (discharge water vapor). Sealing equipment can be installed around the hot platen (which can improve the compaction efficiency). All densification processes can be completed on the same equipment at one time, or pre-processing and post-processing can be processed separately in other equipment. The function of pretreatment is to so...

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Abstract

The invention discloses a method for densifying wood/bamboo by combining hot pressing with steam injection. The method comprises the following steps: additionally mounting high-pressure-resistant high-temperature-resistant air permeable plates on upper and lower press plates of a hot press machine provided with steam injection holes, wherein the smooth surfaces of the air permeable plates faces out and get in contact with to-be-pressed wood/bamboo; heating the upper and lower press plates to 160-220 DEG C, and keeping the temperature of the upper and lower press plates in the follow-up steps; putting the wood/bamboo of which the water content is 8-30% on the lower press plate of the hot press machine; quickly closing the upper and lower press plates; stopping the closing process when the upper press plate gets in contact with the to-be-pressed wood/bamboo and applying certain pressure to the to-be-pressed wood/bamboo, and enabling the injection of high-pressure steam; slowly closing the above upper and lower press plates, and continuing the steam injection at the same time; stopping the closing process when the to-be-pressed wood/bamboo is pressed to reach the thickness as required, remaining in place, and continuing the steam injection at the same time; and stopping the steam injection and enabling the air sucking function of small holes in the upper and lower press plates, so that extra water and extract gas can be discharged.

Description

technical field [0001] The invention relates to the field of material preparation, in particular to a method for densifying wood / bamboo by hot pressing combined with a steam spraying method and densifying wood / bamboo. Background technique [0002] In the wood product industry, high-strength wood raw materials have always been pursued by people, but high-strength wood raw materials are always limited in natural resources and expensive. Therefore, wood scientists try to increase the density of wood through the process of wood densification, and turn low-density, resource-rich and cheap low-density wood into high-density, high-strength wood. There are many reports of wood densification in historical literature (Fang et al. 2011, 2012a, 2012b, 2012c; Boonstra and Blomberg 2007; Fukuta et al. ; Inoue et al.1993b; Inoue et al.2008; Ito et al.1998b; Kamke 2006; Kollmann 1936; Kollmann et al.1975; Navi and Heger2004; Seborg et al.1945). There are also many patents on wood densifica...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27K5/00B27K9/00
Inventor 方长华阿兰·克鲁梯耶江泽慧费本华孙正军
Owner INT CENT FOR BAMBOO & RATTAN
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