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Roller die method for preparing freeze-dried preparation and product prepared with method

A technology of freeze-dried preparations and rolling molding, which is applied in the field of preparation of freeze-dried preparations and its products by rolling molding, which can solve the problems of difficult multi-layer structure, single shape of preparations, strong adhesion, etc.

Inactive Publication Date: 2017-10-20
常州柚盾实业投资有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Most of the lyophilized excipients on the market are single in form, and the molds used are traditional moulds, i.e. common groove molds. This traditional lyophilized excipient and its preparation method have the following disadvantages:
[0005] (1) The shape of the preparation is single. The reason is that the shape of the mold is fixed, and it can only be demoulded without demoulding or from one direction. No demoulding means that it is molded directly in a certain shape of packaging material, so it is rare to be spherical, Due to special shapes such as ellipsoid and irregular sphere, it is difficult to make special-shaped freeze-dried excipients due to traditional preparation methods
[0006] (2) The adhesion between the material and the mold is large, causing a large amount of material to adhere to the mold wall, making it difficult to demould, and increasing the production cost
[0007] (3) The prepared tablet has sharp-edged edges, and many tablets with sharp-edged edges obtained after demolding enter the same package together and are prone to abrasion between the sharp-angled edges, resulting in inaccurate drug dosage.
[0008] (4) Because of unidirectional filling, it is difficult to become a multi-layer structure, therefore, the preparation structure is single

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0086] A. Add 200g of nano-grade pearl powder and 30g of xanthan gum to 1 liter of water to make a suspension, and disperse evenly to form liquid 1;

[0087] B. Freeze the liquid 1, and fully stir it evenly during the freezing process to form a soft ice mixture, which is component 2;

[0088] C. Combining the relative rotary rolling mold with a circular concave mold on the surface, filling component 2 after precooling at -105°C, so that component 2 is solidified quantitatively to form component 6;

[0089] D. Compress the solidified quantitative component 6 with external force to form component 8;

[0090] E. Freeze-dry component 8 to form a freeze-dried oral pearl powder health food.

Embodiment 2

[0092] A. Prepare a solution by mixing 1 liter of water, 50 g of VC powder, 5 g of sucralose, 40 g of pullulan, 10 g of carrageenan, 12 g of guar gum, and 10 g of pectin to form liquid 1;

[0093] B. Freeze the liquid 1, and fully stir it evenly during the freezing process to form a soft ice mixture, which is component 2;

[0094] C. Combining the relative rotating rolling mold with the five-pointed star-shaped concave mold on the surface, pre-cooling at -60°C and then filling component 2, so that component 2 can be solidified quantitatively to form component 6;

[0095] D. Continue to lower the temperature of quantitative component 6 to -150°C and freeze to form component 8;

[0096] E. Rotate the rolling mold to separate the component 8 from the die, freeze-dry the component 8 that has been separated from the mold, remove the solvent, and form a freeze-dried VC essence powder for external use.

Embodiment 3

[0098] A. Add 1 liter of VE 100g, Tween-80 30g, mannitol 50g, carbomer 30g, and triethanolamine 50ml to make an emulsion, forming liquid 1;

[0099]B. Freeze the liquid 1, and fully stir it evenly during the freezing process to form a soft ice mixture, which is component 2;

[0100] C. Combining the relatively rotating roller mold with an elliptical concave mold on the surface, pre-cooling at -90°C and then filling component 2, so that component 2 is solidified quantitatively to form component 6;

[0101] D. Continue to lower the temperature of quantitative component 6 to -130°C to freeze;

[0102] E. Rotate the rolling mold to separate the component 8 from the die, freeze-dry the component 8 that has been separated from the mold, remove the solvent, and form a freeze-dried VE milk solid paste.

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PUM

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Abstract

The invention relates to a roller die method for preparing a freeze-dried preparation and a product prepared with the method. A soft ice mixture is prepared from a freeze-dried preparation stock solution, raw and auxiliary materials can be further mixed with the soft ice mixture, then, the mixture is quantified, set and cured with a relative rotation type roller die combined mold, a zero adhesion technology is adopted for demolding, and finally, the freeze-dried preparation which is in any shapes and mainly contains water, active components and a binder is obtained through freeze-drying and dehydration.

Description

technical field [0001] The present invention relates to a rolling mold method for preparing freeze-dried preparations and products obtained by the method, in particular to a soft ice mixture prepared by preparing the stock solution of the freeze-dried preparation, and further mixing raw and auxiliary materials into the soft ice mixture, Then use a relatively rotating rolling mold combination mold to quantify, shape, and solidify the mixture, use zero adhesion technology to demould, and finally freeze-dry and dehydrate to obtain any shape, mainly containing water, active ingredients and binders. Preparation method of freeze-dried preparation and products obtained according to the method. Background technique [0002] Freeze-drying excipient technology refers to adding a skeleton support agent and a binder to a flowable liquid, semi-solid or solid active ingredient, or the flowable liquid, semi-solid or solid itself contains a binder and a skeleton The support agent is then p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A61K8/02A61K8/67A61K8/73A61K8/65A61K8/81A61Q19/02A61K9/20A61K47/36A61K31/616A61K31/05A61K47/38A23L33/00A23L5/00
CPCA23V2002/00A61K8/0216A61K8/65A61K8/675A61K8/676A61K8/73A61K8/8176A61K9/0056A61K9/2059A61K31/05A61K31/616A61K47/36A61K47/38A61Q19/02A23V2200/30A23V2250/2042
Inventor 董玲
Owner 常州柚盾实业投资有限公司
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