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Manufacturing method for bearing ball

A production method and technology of bearing balls, which are applied to bearing components, shafts and bearings, manufacturing tools, etc., can solve problems such as stalling, equipment failure, safety hazards, etc., to save occupation, save materials and manpower, and increase use. effect of life

Inactive Publication Date: 2017-12-26
WUXI NANLIGONG TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The ball in the ball bearing is a very important rolling part. Once deformed or broken, it will cause partial operation of the equipment, or even stop, causing safety hazards in production. Therefore, its quality and life are very important. , the process flow often used in the prior art is: the process of forging, hot rolling, cooling, forging, annealing, tempering and grinding, but the process is complicated, resulting in a slight omission to produce poor quality products

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Embodiment 1: The manufacturing method of this bearing ball specifically comprises the following steps:

[0018] (1) Blanking and upsetting: the steel bar is cut by a band sawing machine, and the blank is obtained according to the diameter of the ball, and the blank is put into a high-frequency induction heating furnace through a mechanical automatic feeding device, and the heating temperature is 1000 ~1100℃, pre-upsetting blanks after heating, using a 200T head hydraulic press to form; first put the blanks on the lower heading of the first press, press the press, the upper heading presses down, Carry out material diversion for the blanked parts and remove the oxide skin generated during heating at the same time, upsetting the blanked parts into a pre-upsetting blank with one end as a hemisphere, and then turning the blanked part into a spherical billet; the composition of the steel rod is adjusted The ratio is: 72 parts of Fe, 10 parts of Cu, 12 parts of Mn, 10 parts o...

Embodiment 2

[0023] Embodiment 2: the manufacturing method of this bearing ball specifically comprises the following steps:

[0024] (1) Blanking and upsetting: the steel bar is cut by a band sawing machine, and the blank is obtained according to the diameter of the ball, and the blank is put into a high-frequency induction heating furnace through a mechanical automatic feeding device, and the heating temperature is 1000 ~1100℃, pre-upsetting blanks after heating, using a 200T head hydraulic press to form; first put the blanks on the lower heading of the first press, press the press, the upper heading presses down, Carry out material diversion for the blanked parts and remove the oxide skin generated during heating at the same time, upsetting the blanked parts into a pre-upsetting blank with one end as a hemisphere, and then turning the blanked part into a spherical billet; the composition of the steel rod is adjusted The ratio is: 82 parts of Fe, 6 parts of Cu, 7 parts of Mn, 15 parts of ...

Embodiment 3

[0029] Embodiment 3: the manufacturing method of this bearing ball specifically comprises the following steps:

[0030] (1) Blanking and upsetting: the steel bar is cut by a band sawing machine, and the blank is obtained according to the diameter of the ball, and the blank is put into a high-frequency induction heating furnace through a mechanical automatic feeding device, and the heating temperature is 1000 ~1100℃, pre-upsetting blanks after heating, using a 200T head hydraulic press to form; first put the blanks on the lower heading of the first press, press the press, the upper heading presses down, Carry out material diversion for the blanked parts and remove the oxide skin generated during heating at the same time, upsetting the blanked parts into a pre-upsetting blank with one end as a hemisphere, and then turning the blanked part into a spherical billet; the composition of the steel rod is adjusted The ratio is: 78 parts of Fe, 8 parts of Cu, 8 parts of Mn, 12 parts of ...

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PUM

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Abstract

The invention discloses a manufacturing method for a bearing ball. The manufacturing method specifically comprises the following steps that (1) blanking and upsetting of a billet are conducted; (2) edge removing is conducted, specifically, mould casting overspill is removed from the spherical billet obtained in the step (1), and thus a coarse ball is obtained; (3) heat treatment is conducted, specifically, the coarse ball is carburized and quenched; (4) grinding machining is conducted, specifically, a heated coarse ball billet is coarsely ground and accurately ground sequentially, thus a ground ball is obtained, and then the ground piece is subjected to annealing treatment, surface passivation treatment and lubricating treatment techniques sequentially; and (5) polishing is conducted, specifically, a polishing machine and a polishing agent are used for polishing treatment, and thus the bearing ball is obtained. Through the technique, the yield is high, the technique is simple, the bearing ball is manufactured, precise net shaping of a product is achieved, fracturing is avoided in the using process, and the service life of a bearing is prolonged.

Description

technical field [0001] The invention belongs to the technical field of mechanical forging and molding, and in particular relates to a method for manufacturing bearing balls. Background technique [0002] The ball bearing is a kind of rolling bearing. The spherical alloy steel ball is installed in the middle of the inner steel ring and the outer steel ring to reduce the friction force in the process of power transmission and improve the transmission efficiency of mechanical power by rolling. Ball bearings cannot withstand large heavy loads and are more common in light industrial machinery. Ball bearings are also called ball bearings. The ball in the ball bearing is a very important rolling part. Once deformed or broken, it will cause partial operation of the equipment, or even stop, causing safety hazards in production. Therefore, its quality and life are very important. , the technological process that often applies in the prior art is: the process of forging, hot rolling,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16C33/32C21D9/36B23P15/00
Inventor 何非张荣生
Owner WUXI NANLIGONG TECH DEV
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