Three-dimensionally braided pressure gas bottle and preparation method thereof

A technology of three-dimensional weaving and manufacturing method, which is applied in the field of pressure vessels, can solve the problems of life limitation, poor mechanical properties between layers, such as pressure stability, impact and corrosion resistance of pressure vessel gas cylinders, and achieves strong design and preparation flexibility, Good high and low temperature stability, light weight effect

Active Publication Date: 2018-01-30
SHANDONG ZHONGHENG CARBON FIBER TECH DEV CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In terms of structural research and application attempts of composite pressure vessels, the United States has been at the forefront of the world, and a large number of composite material pressure cylinders are used in military aircraft, military warships and other military equipment. So far, in order to solve the demand for lightweight, domestic Many companies are also conducting research on composite material pressure gas cylinders, but the pressure stability, impact resistance and corrosion resistance of pressure vessel gas cylinders are sti...

Method used

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  • Three-dimensionally braided pressure gas bottle and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] (1) A variety of high-performance fiber mixed yarns are used for three-dimensional braiding on the aluminum alloy metal liner layer 1. Among them, the inner layer 2 of the three-dimensional braided composite material uses carbon fiber and glass fiber hybrid yarns for three-dimensional fabric preparation, and carbon fiber The weight ratio to glass fiber is 2:1, the fabric adopts three-dimensional four-way structure, and the thickness of the single layer is 40mm. The surface layer 3 of the three-dimensional braided composite material is made of mixed yarns of carbon fiber and aramid fiber to prepare a three-dimensional fabric. The weight ratio of carbon fiber and aramid fiber is 3:1. The fabric is woven with a three-dimensional five-way structure, and the thickness of a single layer is 30mm.

[0037] (2) According to the conditions of pressure resistance and stress, after the inner layer 2 of the three-dimensional braided composite material and the surface layer 3 of the t...

Embodiment 2

[0044](1) A variety of high-performance fiber mixed yarns are used for three-dimensional braiding on the titanium alloy metal liner layer 1. Among them, the inner layer 2 of the three-dimensional braided composite material uses carbon fiber and glass fiber hybrid yarns for three-dimensional fabric preparation, and carbon fiber The weight ratio to glass fiber is 4:1, the fabric adopts three-dimensional five-way structure, and the thickness of the single layer is 30mm. The surface layer 3 of the three-dimensional braided composite material is made of mixed yarns of carbon fiber and aramid fiber to prepare a three-dimensional fabric. The weight ratio of carbon fiber and aramid fiber is 2:1. The fabric is woven with a three-dimensional six-way structure, and the thickness of a single layer is 20mm.

[0045] (2) According to the conditions of pressure resistance and stress, after the inner layer 2 of the three-dimensional braided composite material and the surface layer 3 of the thr...

Embodiment 3

[0052] (1) A variety of high-performance fiber mixed yarns are used for three-dimensional braiding on the hard alloy steel metal liner layer 1, wherein the inner layer 2 of the three-dimensional braided composite material uses carbon fiber and glass fiber hybrid yarns for three-dimensional fabric preparation , The weight ratio of carbon fiber to glass fiber is 4:1, the fabric adopts three-dimensional six-way structure, and the thickness of the single layer is 20mm. The surface layer 3 of the three-dimensional braided composite material is made of mixed yarns of carbon fiber and glass fiber to prepare a three-dimensional fabric. The weight ratio of carbon fiber to aramid fiber is 3:1. The fabric is woven with a three-dimensional four-way structure, and the thickness of a single layer is 10mm.

[0053] (2) According to the conditions of pressure resistance and stress, after the inner layer 2 of the three-dimensional braided composite material and the surface layer 3 of the three-...

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Abstract

The invention discloses a three-dimensionally braided pressure gas bottle and a preparation method thereof. The pressure gas bottle comprises a metal liner layer, a medium inlet/outlet and a three-dimensionally braided composite outer layer, wherein the medium inlet/outlet is formed at an opening in one end of the metal liner layer, and the medium inlet/outlet and the metal liner layer form an inner gas bottle layer, so that gas can enter and exit from the metal liner layer through the medium inlet/outlet; the three-dimensionally braided composite outer layer enwraps the inner gas bottle layer; the three-dimensionally braided composite outer layer is formed by repeatedly impregnating and compounding three-dimensionally braided three-dimensional fabric and resin; the three-dimensionally braided three-dimensional fabric sequentially comprises a three-dimensionally braided composite inner layer and a three-dimensionally braided composite surface layer from inside to outside; the three-dimensionally braided composite inner layer and the three-dimensionally braided composite surface layer are reinforced by seaming through a two-dimensionally seaming reinforcing structure. The pressure gas bottle is made of a novel mixed material, adopts a novel structure, can be adapted to different pressure-resistant environments, can be adapted to different application climate environments, and effectively solves a problem of pressure container damage caused by interlayer weakness.

Description

technical field [0001] The invention relates to a pressure vessel with a new material and structure, in particular to a pressure gas cylinder with a three-dimensional weaving and interlayer seam-reinforced composite structure using carbon fiber and other fiber mixed materials. Background technique [0002] Composite material pressure vessels have many advantages such as light weight, corrosion resistance, good rigidity, strong impact resistance, strong designability, predictable early failure, and low damage lethality, etc., and have been widely used in aerospace, ships, automobiles, emergency rescue and lifesaving , healthcare and other fields. [0003] At present, the production of composite pressure vessels is mainly to use high-performance fiber impregnated with resin, then wind longitudinally and hoopwise on the surface of a cylindrical or tubular mold, and then release the mold after curing and molding. The structure of this kind of composite material pressure vessel ...

Claims

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Application Information

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IPC IPC(8): F17C1/04B29C70/48
CPCY02E60/32
Inventor 朱波曹伟伟乔琨王永伟
Owner SHANDONG ZHONGHENG CARBON FIBER TECH DEV CO LTD
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