Elastic electric contact composite material capable of replacing beryllium copper and preparation method thereof

A composite material and electrical contact technology, applied in electronic equipment, chemical instruments and methods, metal rolling, etc., can solve problems such as inability to meet the production requirements of thin plate materials, poor mechanical properties of welding joint surfaces, and difficulty in controlling the rolling size and thickness , to achieve good economic use value, good elasticity, thermal stability and low cost

Inactive Publication Date: 2018-03-20
温州宏丰金属基功能复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The processing equipment involved in the welding method is simple and can effectively composite stainless steel plates and Cu or other metal substrates. However, due to the use of solder and high-temperature treatment, brittle materials such as intermetallic compounds are easily produced at the welding joint surface, which leads to mechanical damage of the welding joint surface. poor performance
[0012] Although the method of explosive compounding can solve the problem of intermetallic compounds at the composite interface, due to its technological characteristics, the thickness of the composite material is limited, and the environmental pollution and safety problems caused by the explosion are serious [Document 4]
[0013] The preparation method of single cold rolling → annealing can effectively improve the surface oxidation of the composite material, rust on the end surface, uneven composite layer, etc., and this method has the advantages of high production efficiency and high dimensional accuracy, but the single rolling makes The amount of processing deformation is small, which cannot meet the production requirements of thin plate materials (≤0.5mm) 【Document 5】
[0014] The hot rolling method can achieve rapid and effective compounding of materials, and can produce larger-sized samples, but it is difficult to control the size and thickness of rolling, and the surface quality is poor, so it is often used in the production of blanks [Document 6]

Method used

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  • Elastic electric contact composite material capable of replacing beryllium copper and preparation method thereof
  • Elastic electric contact composite material capable of replacing beryllium copper and preparation method thereof
  • Elastic electric contact composite material capable of replacing beryllium copper and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] to prepare as figure 1 The two-layer elastic electrical contact composite material shown is an example, 1 is the 304 stainless steel layer, and the second is the Cu layer: the prepared elastic electrical contact composite material is made of stainless steel / Cu two-layer composite material tape, and the stainless steel in the two-layer composite material tape Layer thickness is 20-80% of the thickness of the entire composite strip;

[0050] Step 1: Composite rolling the 304 stainless steel strip and the Cu strip to prepare a 304 / Cu two-layer composite strip, using cold rolling composite, the strip width is 250mm, the rolling deformation is 60%, and the composite rate is 1.5m / min;

[0051] The second step: the 304 / Cu two-layer composite strip is subjected to diffusion heat treatment at a temperature of 875°C, using continuous annealing at a rate of 1.0m / min, and the atmosphere is H 2 , the gas flow rate is 3m 3 / h;

[0052] The third step: carry out three times (rolli...

Embodiment 2

[0058] to prepare as figure 1 The two-layer elastic electrical contact composite material shown is an example, 1 is 304 stainless steel, and 2 is Cu:

[0059] Step 1: Composite rolling the 304 stainless steel strip and the Cu strip to prepare a 304 / Cu two-layer composite strip, using cold rolling and compounding, the strip width is 400mm, the rolling deformation is 75%, and the composite rate is 3m / min;

[0060] The second step: the 304 / Cu two-layer composite strip is subjected to diffusion heat treatment at a temperature of 900°C, using continuous annealing at a rate of 2.0m / min, and the atmosphere is H 2 , the gas flow rate is 3m 3 / h;

[0061] The third step: carry out three times (rolling→softening heat treatment) cycle treatment on the compound strip after the above heat treatment, the rolling deformation of each cold rolling process before the cold rolling finished product is 35%, adopt softening heat treatment, the temperature is 1000 ℃, The speed is 2.5m / min, the a...

Embodiment 3

[0071] to prepare as figure 2 The three-layer elastic electrical contact composite material shown is an example, 1 is 301 stainless steel, and 2 is Cu: the prepared elastic electrical contact composite material is made of stainless steel / Cu / stainless steel three-layer composite material tape, and a single layer in the three-layer composite material tape The thickness of the side stainless steel layer is 20%-45% of the whole composite strip.

[0072] The first step: Composite rolling the 301 stainless steel strip and the Cu strip to prepare a 301 / Cu / 301 three-layer composite strip, using cold rolling composite, the width of the strip is 400mm, and the rolling deformation is 60%. The speed is 1.5m / min;

[0073] Step 2: Diffusion heat treatment of stainless steel / Cu / stainless steel three-layer composite strip at a temperature of 925°C, continuous annealing at a rate of 1.5m / min, and an atmosphere of H 2 , the gas flow rate is 3m 3 / h;

[0074] Step 3: Carry out four cycles o...

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PUM

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Abstract

The invention discloses an elastic electric contact composite material capable of replacing beryllium copper and a preparation method thereof. The preparation method comprises the following steps of compounding and rolling stainless steel strips and Cu (copper) strips, so as to prepare a stainless steel / Cu two-layer composite strip or a stainless steel / Cu / stainless steel three-layer composite strip; performing diffusion and heat treatment on the stainless steel / Cu two-layer composite strip or the stainless steel / Cu / stainless steel three-layer composite strip; performing circulating treatment (rolling and softening heat treatment) on the composite strip after heat treatment for multiple times; withdrawing and straightening the composite strip after heat treatment; cleaning and crushing thecomposite strip after withdrawal and straightening by phases, and separating strips; punching the composite strip after strip separating, so as to obtain the required elastic electric contact material. The preparation method has the advantages that by combining the phased heat treatment and the multiple times of circulating treatment (rolling and softening heat treatment), the environment-friendlyelastic electric contact composite material with high strength, high elasticity and low resistivity can be prepared; the technology is simple, the cost is low, and the special requirement on equipment is avoided.

Description

technical field [0001] The invention relates to the field of electrical devices, in particular to an elastic electrical contact composite material replacing beryllium copper in the field of new material application and a preparation method thereof. Background technique [0002] Beryllium copper alloy is widely used in elastic electrical contact elements of electrical switches due to its excellent mechanical, chemical and electrical properties such as high strength, elasticity, fatigue strength, corrosion resistance, electrical conductivity and non-magnetic properties. However, beryllium and its compounds have huge toxic and side effects on the human body and are one of the serious industrial hazards. Therefore, it is particularly important to find an environmentally friendly electrical contact elastic material with low beryllium or even no beryllium. [0003] 301, 304 and 316L stainless steel have been widely used in industry, furniture decoration industry and food and medic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B15/01B32B15/18B21B1/38
CPCB21B1/38B32B15/015B32B2457/00
Inventor 费玲娟张舟磊吴新合穆成法金象陈家帆
Owner 温州宏丰金属基功能复合材料有限公司
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