Acid-resisting anticorrosive hydraulic cylinder production process

A production process and technology of hydraulic cylinders, applied in the field of hydraulic cylinders, can solve the problems of hydraulic cylinders corroding and falling off, affecting the life of hydraulic cylinders, etc., and achieve the effect of dense surface and good anti-falling effect.

Inactive Publication Date: 2018-04-20
尹林英
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The purpose of the present invention is to solve the problem that the inner wall of the hydraulic cylinder is easily corroded and peeled off, which affects the life of the hydraulic cylinder, and provides an acid-resistant and anti-corrosion hydraulic cylinder production process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A production process for an acid-resistant and anti-corrosion hydraulic cylinder, in which a layer of ceramic paint is coated inside the hydraulic cylinder, and its preparation includes the following steps:

[0027] S1. Material preparation: mix and stir the paint raw materials evenly, set aside;

[0028] S2. Paint: apply the ceramic paint prepared in the step S1 to the inside of the hydraulic cylinder for standby;

[0029] S3. Drying: Dry the hydraulic cylinder in step S2 at 60°C for 5 hours, and set aside;

[0030] S4. Sintering: the hydraulic cylinder in step S3 was fired at 240° C. for 1.5 hours.

[0031] The temperature of the preparation in step S1 is 70°C.

[0032] The coating raw materials added in step S1 are as follows in parts by weight: 10 parts of inorganic binder, 10 parts of filler, 80 parts of ceramic powder, 15 parts of clay, 3 parts of pigment, 1 part of nano oxide, and 1 part of silicon carbide.

[0033] The inorganic binder is alumina sol.

[003...

Embodiment 2

[0039] A production process for an acid-resistant and anti-corrosion hydraulic cylinder, in which a layer of ceramic paint is coated inside the hydraulic cylinder, and its preparation includes the following steps:

[0040] S1. Material preparation: mix and stir the paint raw materials evenly, set aside;

[0041] S2. Paint: apply the ceramic paint prepared in the step S1 to the inside of the hydraulic cylinder for standby;

[0042] S3. Drying: Dry the hydraulic cylinder in step S2 at 80°C for 3 hours, and set aside;

[0043] S4. Sintering: the hydraulic cylinder in step S3 is fired at 350°C for 0.5h.

[0044] The temperature of the preparation in step S1 is 150°C.

[0045] The coating raw materials added in step S1 according to parts by weight are as follows: 20 parts of inorganic binder, 15 parts of filler, 80 parts of ceramic powder, 20 parts of clay, 12 parts of pigment, 5 parts of nano oxide, and 5 parts of silicon carbide.

[0046] The inorganic binder is silica sol.

...

Embodiment 3

[0052] A production process for an acid-resistant and anti-corrosion hydraulic cylinder, in which a layer of ceramic paint is coated inside the hydraulic cylinder, and its preparation includes the following steps:

[0053] S1. Material preparation: mix and stir the paint raw materials evenly, set aside;

[0054] S2. Paint: apply the ceramic paint prepared in the step S1 to the inside of the hydraulic cylinder for standby;

[0055] S3. Drying: Dry the hydraulic cylinder in step S2 at 70°C for 4 hours, and set aside;

[0056] S4. Sintering: the hydraulic cylinder in step S3 is fired at 300° C. for 1 hour.

[0057] Further, the temperature of the preparation in step S1 is 90°C.

[0058] The coating raw materials added in step S1 according to parts by weight are as follows: 16 parts of inorganic binder, 10 parts of filler, 87 parts of ceramic powder, 18 parts of clay, 7 parts of pigment, 3 parts of nano oxide, and 3 parts of silicon carbide.

[0059] The inorganic binder is a c...

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PUM

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Abstract

The invention discloses an acid-resistant and anti-corrosion hydraulic cylinder production process, and relates to the field of hydraulic cylinders. The inner wall of the hydraulic cylinder is coated with an anti-corrosion and easy-to-dissipate ceramic coating. The steps include: S1. configuring the ceramic coating, S2. The coating is applied to the inner wall of the hydraulic cylinder, S3. drying the hydraulic cylinder coated with the ceramic coating, and S4 sintering the hydraulic cylinder; the ceramic coating composition includes: the coating raw materials added in the step S1 according to the weight parts are as follows: inorganic 10-20 parts of binder, 10-15 parts of filler, 80-95 parts of ceramic powder, 15-20 parts of clay, 3-12 parts of pigment, 1-5 parts of nano oxide, and 1-5 parts of silicon carbide. The invention solves the problem that the inner wall of the hydraulic cylinder is easily corroded and peeled off, which affects the service life of the hydraulic cylinder.

Description

technical field [0001] The invention belongs to the field of hydraulic cylinders, and in particular relates to an acid-resistant and anti-corrosion hydraulic cylinder production process. Background technique [0002] A hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swing motion). [0003] As the main components of hydraulic cylinders, mining single pillars, hydraulic supports, gun barrels and other products, the processing quality of cylinder barrels directly affects the life and reliability of the entire product. The processing requirements of the cylinder barrel are high, and the inner surface roughness requirement is Ra0.4~0.8&um, and the requirements for coaxiality and wear resistance are strict. The basic feature of the cylinder is deep hole processing, which has always troubled the processing personnel. [0004] Rolling processing is used, because the surface layer has resi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/63C04B35/622
CPCC04B35/6303C04B35/62222C04B35/6316C04B2235/3217C04B2235/3232C04B2235/3241C04B2235/3244C04B2235/3272C04B2235/3418C04B2235/3445C04B2235/3463C04B2235/349C04B2235/3826C04B2235/424C04B2235/5454C04B2235/9661
Inventor 尹林英
Owner 尹林英
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