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Three-dimensional carbon fiber prefabricated part enhanced yttrium oxide-zirconium oxide multiphase ceramic composite material and preparation method thereof

A technology of three-dimensional carbon fiber and composite ceramics, which is applied in the field of fiber-reinforced ceramic matrix composites, can solve the problems of unsatisfactory deposition characteristics and no three-dimensional carbon fiber prefabricated composite ceramic composite materials, and achieve excellent oxidation resistance and excellent mechanical properties. performance, the effect of overcoming brittleness

Active Publication Date: 2018-05-29
NAT UNIV OF DEFENSE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

And for fiber reinforced Y 2 o 3 -ZrO 2 Multiphase ceramic composites are currently suitable for depositing Y 2 o 3 and ZrO 2 The gaseous raw material is too little, and the deposition characteristics are not ideal, while the liquid raw material is relatively easy to obtain, and the performance is reliable.
At present, no three-dimensional carbon fiber preform reinforced Y has been found by liquid phase method. 2 o 3 -ZrO 2 Research Report on Multiphase Ceramic Composites

Method used

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  • Three-dimensional carbon fiber prefabricated part enhanced yttrium oxide-zirconium oxide multiphase ceramic composite material and preparation method thereof
  • Three-dimensional carbon fiber prefabricated part enhanced yttrium oxide-zirconium oxide multiphase ceramic composite material and preparation method thereof
  • Three-dimensional carbon fiber prefabricated part enhanced yttrium oxide-zirconium oxide multiphase ceramic composite material and preparation method thereof

Examples

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Effect test

Embodiment 1

[0042] A kind of three-dimensional carbon fiber prefabricated part reinforced Y of the present invention 2 o 3 -ZrO 2 Multiphase ceramic composites, including 3D carbon fiber preforms and Y 2 o 3 -ZrO 2 Composite ceramics, where Y 2 o 3 -ZrO 2 Composite ceramics as matrix, 3D carbon fiber prefabricated parts as reinforcing phase, Y 2 o 3 -ZrO 2 Composite ceramics are uniformly filled in the voids of three-dimensional carbon fiber preforms, Y 2 o 3 -ZrO 2 In the composite ceramic matrix, Y 2 o 3 / ZrO 2 The molar ratio of is 1:1, in this embodiment, the three-dimensional carbon fiber preform reinforced Y 2 o 3 -ZrO 2 The porosity of the multiphase ceramic composite is 12.4%.

[0043] In this embodiment, the three-dimensional carbon fiber prefabricated part is a three-dimensional carbon fiber prefabricated part obtained by stacking and sewing carbon fiber cloth, and the volume fraction of fibers in the three-dimensional carbon fiber prefabricated part is 48%.

...

Embodiment 2

[0055] A kind of three-dimensional carbon fiber prefabricated part reinforced Y of the present invention 2 o 3 -ZrO 2 Multiphase ceramic composites, including 3D carbon fiber preforms and Y 2 o 3 -ZrO 2 Composite ceramics, where Y 2 o 3 -ZrO 2 Composite ceramics as the matrix, ZrO 2 The molar content in the composite ceramics is 5%, the three-dimensional carbon fiber preform is the reinforcing phase, Y 2 o 3 -ZrO 2 The multi-phase ceramics are evenly filled in the gaps of the three-dimensional carbon fiber preform. In this embodiment, the three-dimensional carbon fiber preform is reinforced by Y 2 o 3 -ZrO 2 The porosity of the multiphase ceramic composite is 8.8%.

[0056] In this embodiment, the three-dimensional carbon fiber preform is a three-dimensional four-way braided three-dimensional carbon fiber preform, and the volume fraction of fibers in the three-dimensional carbon fiber preform is 53%.

[0057] In this example, the three-dimensional carbon fiber pr...

Embodiment 3

[0068] A kind of three-dimensional carbon fiber prefabricated part reinforced Y of the present invention 2 o 3 -ZrO 2 Multiphase ceramic composites, including 3D carbon fiber preforms and Y 2 o 3 -ZrO 2 Composite ceramics, where Y 2 o 3 -ZrO 2 Composite ceramics as the matrix, ZrO 2 The molar content in composite ceramics is 95%, and the three-dimensional carbon fiber preform is the reinforcing phase, Y 2 o 3 -ZrO 2 Composite ceramics are evenly filled in the gaps of the three-dimensional carbon fiber preform. In this embodiment, the three-dimensional carbon fiber preform is reinforced by Y 2 o 3 -ZrO 2 The porosity of the multiphase ceramic composite is 14.3%.

[0069] In this embodiment, the three-dimensional carbon fiber preform is a three-dimensional carbon fiber preform with a two-dimensional semi-woven structure, and the volume fraction of fibers in the three-dimensional carbon fiber preform is 46%.

[0070] In this example, the three-dimensional carbon fib...

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Abstract

The invention discloses a three-dimensional carbon fiber prefabricated part enhanced yttrium oxide-zirconium oxide multiphase ceramic composite material and a preparation method thereof. The compositematerial is prepared from a three-dimensional carbon fiber prefabricated part and Y2O3-ZrO2 multiphase ceramic, wherein in the Y2O3-ZrO2 multiphase ceramic, the molar content of ZrO2 is 5%-95%, the Y2O3-ZrO2 multiphase ceramic is uniformly arranged in pores of the three-dimensional carbon fiber prefabricated part, and the porosity of the composite material is 8%-15%. The preparation method comprises the following steps: (1) preparing Y2O3-ZrO2 composite sol; (2) performing soaking; (3) performing drying; (4) performing heat treatment; and (5) repeating the processes of soaking, drying and heat treatment from the step (2) to the step (4). The composite material has the advantages of low porosity, high density, high temperature resistance, oxidation resistance, good mechanical properties and the like; and the preparation method has high preparation efficiency and obviously enhances the density and the mechanical properties of the prepared composite material.

Description

technical field [0001] The invention belongs to the technical field of high temperature-resistant fiber-reinforced ceramic matrix composite materials, and in particular relates to a three-dimensional carbon fiber preform reinforced yttrium oxide-zirconia (Y 2 o 3 -ZrO 2 ) Composite ceramic composite material and its preparation method. Background technique [0002] Y 2 o 3 -ZrO 2 Composite ceramics with Y 2 o 3 and ZrO 2 It has the advantages of high temperature resistance, oxidation resistance, creep resistance and corrosion resistance. At the same time, Y 2 o 3 The introduction of ZrO can inhibit 2 Therefore, it is an excellent high temperature resistant ceramic material, and has been studied more as a thermal barrier coating material. As a monolithic ceramic, Y 2 o 3 -ZrO 2 The fracture toughness of composite ceramics is low, in most cases it is 2-4 MPa m 1 / 2 . Such a low fracture toughness results in the monomer Y 2 o 3 -ZrO 2 Composite ceramics are di...

Claims

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Application Information

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IPC IPC(8): C04B35/505C04B35/622C04B35/624C04B35/80
CPCC04B35/505C04B35/622C04B35/624C04B35/803C04B2235/3244C04B2235/5248C04B2235/5252C04B2235/96C04B2235/9607C04B2235/9684
Inventor 马青松曾宽宏
Owner NAT UNIV OF DEFENSE TECH
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