Formula of water-based dip-coating coating special for precoated sand

A coated sand and water-based technology, applied in coatings, casting molding equipment, casting molds, etc., can solve the problem of poor anti-sticking and anti-sand ability of coatings, limited sources of raw materials for coatings, lack of zircon powder resources, etc. problems, achieve superior light resistance, prevent precipitation, and improve surface quality

Active Publication Date: 2018-07-06
TIANJIN NINGKANG TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) Zircon powder of up to 30% is used. my country’s zircon powder resources are scarce, and most of them rely on imports, which are expensive, resulting in limited sources of raw materials for coatings and increased costs;
[0006] (2) If polyvinyl alcohol organic binder is used alone, the high-temperature strength of the coating is low, and the coating's ability to resist sand sticking and sand resistance is poor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Embodiment 1 A kind of formula of water-based dip-coating coating special for coated sand, comprising refractory aggregate, binding agent, suspending agent, surfactant and carrier;

[0025] The parts by weight of each raw material in the refractory aggregate are: 20 parts by weight of mullite, 7 parts by weight of red iron oxide, 18 parts by weight of lithium limestone and 5 parts by weight of ball clay powder;

[0026] The parts by weight of each raw material in the binder are respectively: 1.0 parts by weight of polyvinyl alcohol and 1.2 parts by weight of silica sol;

[0027] The parts by weight of each raw material in the suspending agent are respectively: 2 parts by weight of lithium-based bentonite and 1.5 parts by weight of magnesium aluminum silicate;

[0028] The parts by weight of each raw material in the surfactant are respectively: 0.2 parts by weight of water-based defoamer, 0.1 part by weight of wetting agent and 0.1 part by weight of penetrant;

[0029] ...

Embodiment 2

[0031] Embodiment 2 A special water-based dip-coating paint formulation for coated sand, including refractory aggregate, binding agent, suspending agent, surfactant and carrier;

[0032] The parts by weight of each raw material in the refractory aggregate are respectively: 23 parts by weight of mullite, 10 parts by weight of red iron oxide, 22 parts by weight of lithium limestone and 8 parts by weight of spherical clay powder;

[0033] The parts by weight of each raw material in the binder are respectively: 2.2 parts by weight of polyvinyl alcohol and 1.5 parts by weight of silica sol;

[0034] The parts by weight of each raw material in the suspending agent are respectively: 3 parts by weight of lithium-based bentonite and 2.5 parts by weight of magnesium aluminum silicate;

[0035] The parts by weight of each raw material in the surfactant are respectively: 0.3 parts by weight of water-based defoamer, 0.2 parts by weight of wetting agent and 0.15 parts by weight of penetrant...

Embodiment 3

[0038] Example 3 A formulation of water-based dip coating for coated sand, including refractory aggregates, binders, suspending agents, surfactants and carriers;

[0039] The parts by weight of each raw material in the refractory aggregate are respectively: 21 parts by weight of mullite, 8 parts by weight of red iron oxide, 20 parts by weight of lithium limestone and 6 parts by weight of spherical clay powder;

[0040] The parts by weight of each raw material in the binder are respectively: 1.6 parts by weight of polyvinyl alcohol and 1.3 parts by weight of silica sol;

[0041] The parts by weight of each raw material in the suspending agent are respectively: 2.5 parts by weight of lithium-based bentonite and 2 parts by weight of magnesium aluminum silicate;

[0042] The parts by weight of each raw material in the surfactant are respectively: 0.25 parts by weight of water-based defoamer, 0.15 parts by weight of wetting agent and 0.12 parts by weight of penetrant;

[0043] The...

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PUM

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Abstract

The invention provides a formula of a water-based dip-coating coating special for precoated sand. The formula comprises refractory aggregate, a bonding agent, a suspending agent, a surface active agent and a carrier. The refractory aggregate comprises mullite, iron oxide red, kunzite and ball clay powder. The bonding agent comprises polyvinyl alcohol and silica gel. The suspending agent compriseslithium-based bentonite and aluminum-magnesium silicate. The surface active agent comprises a water-based antifoaming agent, a wetting agent and a penetrant. By means of the water-based coating prepared through the formula, the surface quality of sand cores cast through the precoated sand is obviously improved, and the surfaces of the sand cores are smooth and low in roughness; and meanwhile the wetting agent is added into the formula, the surface tension of the coating can be reduced, and the adhesive force of the water-based coating can be improved.

Description

technical field [0001] The invention relates to the technical field of coated sand casting coatings, in particular to a formulation of a special water-based dipping coating for coated sand. Background technique [0002] At present, in the molding and core preparation process, due to the good formability of the coated sand, the high strength of the sand core, the clear outline, the high dimensional accuracy, and the ability to manufacture the most complex shell cores, it has developed rapidly at home and abroad. Now, coated sand has been widely used in automobiles, diesel engines, hydraulic parts and other industries, and can meet the production requirements of various complex precision castings. [0003] The characteristics of coatings for coated sand shell cores are: (1) Due to the fine particle size of the shell core sand: generally 70 / 140, and strong surface hydrophobicity, the coating has strong permeability. At the same time, the shape of the shell core is complex and t...

Claims

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Application Information

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IPC IPC(8): B22C3/00
CPCB22C3/00
Inventor 刘聪张保军
Owner TIANJIN NINGKANG TECH
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