Waste beer bottle ceramic color glaze production and application method

A production method and technology for beer bottles, applied in the field of materials, can solve the problems of high cost of raw materials, difficult comprehensive treatment of waste beer bottles, etc., and achieve the effects of high utilization rate, major social benefits and environmental protection significance, and improved economic benefits.

Inactive Publication Date: 2018-07-10
FUJIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention aims to solve the problems of difficult comprehensive treatment of existing waste beer bottles and the high cost of raw materials in the process of preparing ceramic glazes, and proposes a method for preparing ceramic color glazes with high glaze quality by using waste beer bottles as raw materials. On the premise of ensuring high-quality ceramic glazes, the waste beer bottles are used to the maximum extent, which realizes the high value-added recycling of industrial solid wastes, significantly reduces the production cost of ceramic glazes, and expands the application field

Method used

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  • Waste beer bottle ceramic color glaze production and application method

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Effect test

Embodiment 1

[0026] The mass percent of the raw material formula of this example is: waste beer bottle 30%, kaolin 4%, quartz 17%, albite feldspar 27%, potassium feldspar 3%, limestone 3%, dolomite 5%, zinc oxide 8%, carbonic acid Barium 3%. After the raw materials are mixed according to the proportion, they are ball-milled in a planetary ball mill for 2 hours by wet method, material: ball: water = 1:1.5:0.5. Filter the ground slurry and adjust the concentration to glaze: water = 0.5:1. Glaze the upper surface of the green body after bisque firing, the thickness of the glaze layer is about 0.3 mm, and dry at room temperature for 4 hours. The dried green body is fired in a resistance furnace at high temperature, the heating rate is 7.2°C / min, the calcination temperature is 1100°C, the holding time is 20min, and it is cooled with the furnace. The brightness of the glaze is not high, showing a matte effect, no bubbles and other defects, the base glaze is well bonded, and the finished produc...

Embodiment 2

[0028] The mass percent of the raw material formula of this example is: waste beer bottle 50%, kaolin 3%, quartz 12%, albite 19%, potassium feldspar 2%, limestone 3%, dolomite 3%, zinc oxide 6%, carbonic acid Barium 2%. After the raw materials are mixed according to the ratio, they are wet-milled in a planetary ball mill for 3 hours, material: ball: water = 1:1.5:0.5. Filter the ground slurry and adjust the concentration to glaze: water = 0.6:1. Glaze the surface of the green body after bisque firing, the thickness of the glaze layer is about 0.4mm, and dry at room temperature for 5 hours. The dried green body was fired at high temperature in a resistance furnace, the heating rate was 7.2°C / min, the calcination temperature was 1100°C, the holding time was 30min, and it was cooled with the furnace. The glaze surface is bright, showing a mirror effect, without bubbles, pits and other defects, the base glaze is well bonded, and the finished product is light brown cracked glaze....

Embodiment 3

[0030] The mass percent of the raw material formula of this example is: waste beer bottle 50%, kaolin 3%, quartz 12%, albite 19%, potassium feldspar 2%, limestone 3%, dolomite 3%, zinc oxide 6%, carbonic acid Barium 2%. After the raw materials are mixed according to the ratio, they are wet-milled in a planetary ball mill for 3 hours, material: ball: water = 1:1.5:0.5. Filter the ground slurry and adjust the concentration to glaze: water = 0.7:1. Glaze the surface of the green body after bisque firing, the thickness of the glaze layer is about 0.5mm, and dry at room temperature for 6 hours. The dried green body is fired in a resistance furnace at high temperature, the heating rate is 7.2°C / min, the calcination temperature is 1300°C, the holding time is 20min, and it is cooled with the furnace. The gloss of the glaze surface is good, without defects such as cracks and bubbles, and the base glaze is well combined to form a transparent glaze.

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Abstract

The invention relates to a method for producing a ceramic color glaze by using waste beer bottle. The waste beer bottle is used as a main raw material to produce the ceramic color glaze, on one hand,the problem of difficult comprehensive treatment of the waste beer bottle is solved, on the other hand, the problem of high production cost of the current ceramic color glaze is solved, and the production cost of the ceramic product is reduced. The color glaze comprises the following raw materials: 30-100% of waste beer bottles, 0-5% of kaolin, 0-17% of quartz, 0-27% of albite, 0-3% of potash feldspar, 0-5% of limestone, 0-5% of dolomite, 0-8% of zinc oxide, and 0-3% of barium carbonate. The ceramic color glaze employs the waste beer bottle as the main raw material, processes of burdening, ball milling, and glazing and the like are carried out, and the ceramic color glaze can be obtained through high-temperature calcining. The ceramic color glaze has the advantages of high glaze quality, and controllable color and type. The raw material cost is low, the production technology is simple, and the ceramic color glaze production and application method has obvious economic benefit and socialbenefit.

Description

technical field [0001] The invention relates to the technical field of materials, in particular to a method for making and using ceramic color glazes for waste beer bottles. Background technique [0002] With the improvement of modern people's living standards and the development of industrialization, a large number of glass products are used, of which beer bottles occupy a large proportion, so the comprehensive treatment of waste beer bottles is an important task of environmental protection at present. The composition of waste beer bottles is similar to that of other glass products, all of which are SiO 2 , but the difference is the Al of waste beer bottles 2 o 3 The content is higher. At present, there are problems such as low recycling profit and high reproduction cost in the comprehensive treatment of waste beer bottles. Glass manufacturers have strict recycling conditions, generally requiring transparent glass bottles, and most of the waste beer bottles are colored,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C8/00C04B41/86
CPCC03C8/00C04B41/5022C04B41/86C04B41/4539
Inventor 花能斌廖振龙王乾廷陈文哲苏满雨
Owner FUJIAN UNIV OF TECH
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