Metal plate stamping electric box

A sheet metal and electrical box technology, applied in the field of new energy vehicles, can solve problems such as reduced production capacity and efficiency, supply that is difficult to mass produce, and large welding deformation, so as to improve the overall structural strength, prevent rainwater from entering, and airtight Good results

Pending Publication Date: 2018-08-17
江苏和中普方新能源科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Moreover, traditional power battery packs mostly use sheet metal bending, which is made by manual cutting and manual bending. The product consistency is low, and the production capacity and efficiency are also reduced, making it difficult to achieve mass production supply; in addition, the traditional Power battery packs are mostly welded with secondary protection, and the welding deformation is large, which is extremely easy to affect the molding quality and the sealing effect of the electric box

Method used

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  • Metal plate stamping electric box
  • Metal plate stamping electric box
  • Metal plate stamping electric box

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] like Figure 1-Figure 14 As shown, this embodiment discloses a sheet metal stamping electric box, which is installed at the bottom of an electric vehicle; it includes a top cover 100, several module fixing beams 200 for installing battery modules, and a bottom case 300. The top cover 100 and the bottom case 300 are integrally formed by sheet metal stamping, and the module fixing beam 200 is formed by bending; the upper cover 100 is detachably connected to the bottom case 300 and forms a In the installation space for accommodating the battery module, the module fixing beam 200 is located in the installation space and welded and fixed with the bottom case 300 .

[0052] A specific scheme of the module fixing beam of this embodiment is as follows: Figure 11-Figure 14 As shown, the module fixing beam 200 is a ladder structure, and each step of the ladder structure 201 is arranged along the length direction of the module fixing beam 200; the step surfaces at both ends of t...

Embodiment 2

[0058] like Figure 1-Figure 10 As shown, in addition to the technical features of Embodiment 1, the sheet metal stamping electric box of this embodiment also includes a support beam 400, which is welded on the bottom surface of the bottom case 300 and extends out of the A part of the bottom shell 300, the two ends of the support beam 400 are respectively welded with guide sleeves 500, the support beam 400 is detachably connected with the electric vehicle through the guide sleeves 500 to support and install the sheet metal stamping electrical box The bottom of the electric car. The guide sleeve 500 is made by CNC machining with high precision, the thickness of the guide sleeve is 5mm, and the mechanical strength and shear resistance are high, so as to connect the electric box and the electric vehicle with high reliability. In this embodiment, the position of the lifting point of the support beam and the bottom of the electric vehicle are bolted through a guide sleeve, and the...

Embodiment 3

[0065] In addition to the technical features of Embodiment 2, the sheet metal stamping electric box of this embodiment is also equipped with several joists 301 adapted and welded on the edges around the bottom of the bottom shell 300, and the support beams 400 are welded to the joists 301 fixed; the bottom shell 300 is punched and formed with a first limiting portion 302 extending downward, and the joist 301 is punched and formed with a first punching hole adapted to the first limiting portion 302; the The first limiting part 302 snaps into the first punching hole to realize the limit of the joist 301 on the edge of the bottom shell 300; the first limiting part 302 is actually a limiting post formed by stamping downward on the bottom shell; The joist 301 is stamped and formed with a second limiting portion 410 extending downward, and the second limiting portion 410 is also a limiting column stamped and formed on the joist; the support beam 400 is stamped and formed with the fir...

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PUM

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Abstract

The invention relates to a metal plate stamping electric box which is arranged on the bottom part of an electromobile. The metal plate stamping electric box comprises an upper cover, a plurality of module fixing beams for installing battery modules, and a bottom shell, wherein the upper cover and the bottom shell are integrally formed by adopting metal plate stamping; the upper cover is detachablyconnected onto the bottom shell; an installation space for holding the battery modules is formed between the upper cover and the bottom shell; the module fixing beams are located in the installationspace and are welded and fixed with the bottom shell. According to the metal plate stamping electric box provided by the invention, all components of the electric box are assembled by adopting a metalplate stamping process matched with a welding manner, and through the all components formed by metal plate stamping, the consistency and the strength of the quality of a box body can be effectively controlled, and the overall structure strength of the electric box is favorably improved; in addition, compared with an existing metal plate bending manner, the upper cover and the bottom shell are integrally stamped formed without the need to be welded, so that the air tightness is good, and rainwater can be effectively prevented from entering.

Description

technical field [0001] The invention relates to the technical field of new energy vehicles, in particular to a sheet metal stamping electric box. Background technique [0002] At present, the global automobile industry is facing the huge challenge of energy and environmental issues; pure electric vehicles with high energy utilization rate and no pollution to the environment are increasingly becoming the development direction of the future automobile industry. As the core component of a pure electric vehicle, the performance of a power battery will directly affect the performance of a pure electric vehicle. The battery system of an electric vehicle consists of battery pack box, power battery module, module connection part and battery management system. The structural strength of the battery pack directly affects the safety of the entire battery system and the safety of electric vehicles. sex. Moreover, traditional power battery packs mostly use sheet metal bending, which is...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01M2/10H01M2/04B60L11/18H01M50/147H01M50/204H01M50/249
CPCB60L50/50H01M50/147H01M50/20Y02T10/70Y02E60/10
Inventor 井涛单长征王小龙盛力
Owner 江苏和中普方新能源科技有限公司
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