Method for preparing dried tofu based on twin-screw extruder

A twin-screw extrusion and mechanism technology, applied in the food field, can solve the problems of high sewage treatment costs, long processing cycle, and many labor occupations, and achieve the effects of large production capacity, high degree of automation, and small space occupation

Inactive Publication Date: 2018-10-23
合达信科技集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional process is very cumbersome, the processing cycle is long, and it also takes up a lot of manpower; it also produces a lot of waste water, the cost of sewage treatment is high, and it affects the environment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A method for preparing dried tofu based on a twin-screw extruder, using brown rice and soybean protein isolate as raw materials, comprising the following steps:

[0024] Step 1: the crushing stage; the step of putting the main material into the pulverizer for crushing; the pretreatment stage; the steps of lifting, batching, mixing and pretreating the raw materials; the feeding rate is 26kg / h.

[0025] Step 2: mixing stage: the step of entering the obtained in step 1 and seasoning accessories into a mixer for mixing;

[0026] Step 3: Vacuum feeding stage: the step of putting the obtained step 2 into a vacuum machine for vacuuming;

[0027] Step 4: Extrusion aging stage: the mixture obtained in step 3 enters the twin-screw extruder, feeds through the feeding system, and enters the extrusion system. The extrusion system is provided with a sandwich material feeding device, and the sandwich material passes through the The sandwich material feeding device enters the twin-scr...

Embodiment 2

[0034] A method for preparing dried tofu based on a twin-screw extruder, using brown rice and soybean protein isolate as raw materials, comprising the following steps:

[0035] Step 1: the crushing stage; the step of putting the main material into the pulverizer for crushing; the pretreatment stage; the steps of lifting, batching, mixing and pretreating the raw materials; the feeding rate is 31 kg / h.

[0036] Step 2: mixing stage: the step of entering the obtained in step 1 and seasoning accessories into a mixer for mixing;

[0037] Step 3: Vacuum feeding stage: the step of putting the obtained step 2 into a vacuum machine for vacuuming;

[0038]Step 4: Extrusion aging stage: the mixture obtained in step 3 enters the twin-screw extruder, feeds through the feeding system, and enters the extrusion system. The extrusion system is provided with a sandwich material feeding device, and the sandwich material passes through the The sandwich material feeding device enters the twin-scr...

Embodiment 3

[0045] A method for preparing dried tofu based on a twin-screw extruder, using brown rice and soybean protein isolate as raw materials, comprising the following steps:

[0046] Step 1: crushing stage; the step of putting the main material into the pulverizer for crushing; the pretreatment stage; the steps of lifting, batching, mixing and pretreating the raw materials; the feeding rate is 29 kg / h.

[0047] Step 2: mixing stage: the step of entering the obtained in step 1 and seasoning accessories into a mixer for mixing;

[0048] Step 3: Vacuum feeding stage: the step of putting the obtained step 2 into a vacuum machine for vacuuming;

[0049] Step 4: Extrusion aging stage: the mixture obtained in step 3 enters the twin-screw extruder, feeds through the feeding system, and enters the extrusion system. The extrusion system is provided with a sandwich material feeding device, and the sandwich material passes through the The sandwich material feeding device enters the twin-screw ...

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PUM

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Abstract

The invention provides a method for preparing dried tofu based on a twin-screw extruder. The method comprises a pulverizing stage, a material feeding stage, a mixing stage, a vacuum charging stage, anextruding and aging stage, a cooling stage and a sterilizing stage. Based on the twin-screw extruder, the methods of expanding by extruding, pulverizing by a press roll and the like improve the blending property, mouthfeel and eating quality of isolated protein. According to the preparation method provided by the invention, by application of corresponding processes and formula adjustment, the blending property, palatability and digestibility of the isolated protein are improved. A production process provided by the invention is applicable to continuous industrial production of whole grain nutritional dried tofu by extruding and has high degree of automation, energy saving and environmental protection, the moisture content of materials in the process is relatively low, the energy consumption for re-drying is reduced, the energy utilization rate is high and the production process conforms to the human sustainable development strategy (the energy consumption of like products is only 25-40% of a traditional method).

Description

technical field [0001] The invention relates to the field of food technology, in particular to a method for preparing dried tofu based on a twin-screw extruder. Background technique [0002] Whole grains are recognized as pollution-free green food, which contain natural protein fat, carbohydrates, vitamins, minerals and dietary fiber and other nutrients, which meet the reasonable ratio of human intake and have high utilization value. It contains a variety of unsaturated fatty acids, such as oleic acid, linoleic acid, linolenic acid, phospholipids, oligosaccharides, polysaccharides and flavonoids, etc., which have the functions of preventing and resisting diseases, enhancing immunity and delaying aging. effect. Although miscellaneous grains have many advantages in terms of nutrition, due to the different tastes of people in various places, it has caused certain obstacles for people to eat miscellaneous grains for a long time. How to really eat coarse grains without changing...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23C20/02
CPCA23C20/025
Inventor 张朝辉雷勇姜红李杰晏恬滋张园海
Owner 合达信科技集团有限公司
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