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Production method of cylindrical and tubular mechanical part

A technology of mechanical parts and production methods, which is applied in the field of mechanical processing, can solve problems such as high pollution and high energy consumption, and achieve the effects of low equipment investment, short production process and wide source of raw materials

Inactive Publication Date: 2018-11-06
唐竹胜
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The traditional casting methods of mechanical parts all use metal (black or non-ferrous) to melt at a high temperature of 800-1600°C to obtain a melt, and the high-temperature melt is poured, cooled, and finished to produce mechanical parts. High energy consumption, high pollution and other issues

Method used

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  • Production method of cylindrical and tubular mechanical part
  • Production method of cylindrical and tubular mechanical part
  • Production method of cylindrical and tubular mechanical part

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A method for producing an extruded wafer butterfly valve body, comprising the steps of:

[0031] 1) Raw material preparation: using reduced iron powder mixed evenly with TFe 98.28%, ηFe 98.5%, C0.48%, fineness 5-74μm as raw material A, to "Fangxin brand" FX-199 m-phthalic unsaturated poly Add liquid curing agent methyl ethyl ketone peroxide I to the ester resin, and mix the two evenly as raw material B, wherein the amount of unsaturated polyester resin is 10% of the weight of reduced iron powder, and the amount of liquid curing agent is liquid unsaturated polyester resin 2% by weight;

[0032] 2) Mixing and grinding, putting into a ladle: Pour raw material B into raw material A, stir and mix evenly, and then mix and grind for 15 minutes to obtain "dough"-like mixture 4, and put the obtained mixture into the inner and outer walls of which are coated with a layer of Vaseline. Ladle cover 2;

[0033] 3) Vacuum treatment: place the ladle containing the "dough" mixture at ...

Embodiment 2

[0038] A production method of an extruded shaft coupling, comprising the steps of:

[0039] 1) Raw material preparation: using reduced iron powder mixed evenly with TFe 98.28%, ηFe 98.5%, C0.48%, fineness 5-74μm as raw material A, to Nantong Fangxin Chemical Company to produce "Fangxin Brand" FX- Add "Fangxin brand" liquid curing agent methyl ethyl ketone peroxide into the 3502 type liquid resin, and mix the two evenly as raw material B. The amount of resin is 10% of the weight of reduced iron powder, and the amount of liquid curing agent is resin 2% by weight;

[0040] 2) Mixing and grinding, putting into a ladle: Pour raw material B into raw material A, stir and mix evenly, and then mix and grind for 20 minutes to obtain "dough"-like mixture 4, and put the obtained mixture into the inner and outer walls of which are coated with a layer of Vaseline Ladle cover 2;

[0041] 3) Vacuum treatment: place the ladle containing the "dough" mixture at -0.012MPa to vacuumize for 6 min...

Embodiment 3

[0046] A method for producing an extruded motor casing, comprising the steps of:

[0047] 1) Raw material preparation: using reduced iron powder mixed evenly with TFe 98.28%, ηFe 98.5%, C0.48%, fineness 5-74μm as raw material A, to Nantong Fangxin Chemical Company to produce "Fangxin Brand" FX- Add "Fangxin brand" liquid curing agent methyl ethyl ketone peroxide to the 7102 type resin, and mix the two evenly as raw material B. The amount of resin is 20% of the weight of the reduced iron powder, and the amount of liquid curing agent is the weight of the resin 0.5% of;

[0048] 2) Mixing and milling, putting into a ladle: Pour raw material B into raw material A, stir and mix evenly, and then mix and mill for 18 minutes to obtain "dough"-like mixture 4, put the obtained mixture into the inner and outer walls and apply a layer of detergent Refined ladle set 2;

[0049] 3) Vacuum treatment: place the ladle containing the "dough" mixture at -0.015MPa and vacuumize for 10 minutes;

...

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Abstract

The invention relates to a production method of a cylindrical and tubular mechanical part. The production method comprises the steps that reduced iron powder is marked as the raw material A, and a mixture of liquid unsaturated polyester resin and a liquid curing agent is marked as the raw material B; the raw material B is poured into the raw material A, stirring and uniform mixing are performed, then mixing and milling are performed, and an obtained mixture is loaded into a steel capsule with the inner wall and outer wall each coated with a layer of a lubricating agent; the steel capsule is subjected to vacuumizing treatment for 5-30 min under the pressure of minus 0.01-minus 0.015 MPa; then the steel capsule is pushed into a die of a metal extrusion press, isostatic cool pressing is performed, and a tubular or cylindrical blank is obtained; and after the obtained blank is subjected to primary curing, cutting and dividing and deep curing, the mechanical part product is obtained. The mechanical part produced through the production method is low in weight, the density is 1.8-3.5 t / m<3> which is 2-4 times smaller than the density of steel, the strength of the mechanical part is not lower and is higher than those of structural steel, duralumin, fir and the like, and the mechanical part can completely replace part of cast blanks.

Description

technical field [0001] The invention relates to a production method of mechanical parts, in particular to a production method of tubular mechanical parts, belonging to the technical field of mechanical processing. Background technique [0002] The traditional casting methods of mechanical parts all use metal (black or non-ferrous) to melt at a high temperature of 800-1600°C to obtain a melt, and the high-temperature melt is poured, cooled, and finished to produce mechanical parts. High energy consumption, high pollution and other issues. In order to solve the problem of energy conservation and environmental protection, the state has banned small foundries with a scale of less than 10,000 tons; and with the development goal of "Made in my country 2025", my country's equipment manufacturing industry will inevitably develop greatly. By 2049, When the comprehensive strength enters the forefront of the world's manufacturing powers, the demand for mechanical parts will also be gre...

Claims

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Application Information

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IPC IPC(8): B21C23/08
CPCB21C23/005B21C23/085
Inventor 唐竹胜唐佳
Owner 唐竹胜
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