Preparation method for thin flame-retardant non-woven fabric applied to vehicles

A technology of flame-retardant non-woven fabrics and manufacturing methods, which is applied in the direction of flame-retardant fibers, non-woven fabrics, fiber types, etc., can solve the problems of inability to achieve high-efficiency flame retardancy and flame-retardant effects, and achieve excellent adhesion Adhesion, good flame retardant effect, material saving effect

Active Publication Date: 2018-11-30
苏州弗瑞斯特汽车新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The above-mentioned patents all use non-woven fabrics of traditional thickness to obtain flame retardancy, heat insulation and air permeability, but none of them can achieve high-efficiency flame retardancy
However, rese

Method used

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  • Preparation method for thin flame-retardant non-woven fabric applied to vehicles
  • Preparation method for thin flame-retardant non-woven fabric applied to vehicles
  • Preparation method for thin flame-retardant non-woven fabric applied to vehicles

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0021] Example 1:

[0022] The first step, the preparation of the base cloth

[0023] Through opening, carding, laying, and needle punching into polyester fibers, and then laying viscose fibers on the upper layer and acupuncture and compounding them into base fabric, the needle punching speed is 1300 times / min, and the needle density is 2500 pieces / m , so that the polyester fibers are evenly and firmly connected together. The total weight of the base fabric is 100-120g / m 2 , and the weight percentage of polyester fiber is 80-95%, and the weight percentage of viscose fiber is 5-20%.

[0024] The second step, impregnation

[0025] The flame retardant and the water-based glue are uniformly mixed to form a flame-retardant glue, wherein the water-based glue accounts for 40-60% by weight and the flame retardant accounts for 40-60% by weight. The flame retardant glue is mixed with color paste and water to obtain an impregnating liquid, and the base fabric obtained by acupuncture ...

Example Embodiment

[0032] Embodiment 2:

[0033] The first step, the preparation of the base cloth

[0034] Through opening, carding, laying, and needle punching into polyester fibers, and then laying viscose fibers on the upper layer and acupuncture and compounding them into base fabric, the needle punching speed is 1300 times / min, and the needle density is 2500 pieces / m , so that the polyester fibers are evenly and firmly connected together. The total weight of the base fabric is 100-120g / m 2 , and the weight percentage of polyester fiber is 60-80%, and the weight percentage of viscose fiber is 20-40%.

[0035] The second step, impregnation

[0036] The flame retardant and the water-based glue are uniformly mixed to form a flame-retardant glue, wherein the water-based glue accounts for 40-60% by weight and the flame retardant accounts for 40-60% by weight. The flame retardant glue is mixed with color paste and water to obtain an impregnating liquid, and the base fabric obtained by acupunct...

Example Embodiment

[0043] The comparison of the experimental results of the optimal process ratio of Example 1 and Example 2 shows that although the amount of flame retardant contained in the immersion liquid in Experiment 7 of Example 1 is less than that in Experiment 6 of Example 2, in the mixed powder particles sprinkled The content of polyethersulfone resin is relatively high. Due to the good viscosity and internal cohesion of the polyethersulfone resin, the powder particles of the polyethersulfone resin are used to improve the adhesion between the base fabric and aluminum foil, glass fiber and foam, and the polyethersulfone resin also has self-extinguishing properties without adding any The flame retardant has excellent flame retardancy, so the nonwoven fabric obtained in Example 1 has high flame retardancy. On the contrary, the content of polyethersulfone resin in the mixed powder particles in the dusting process of experiment 7 of Example 2 is relatively low, but the content of flame reta...

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Abstract

The invention discloses a preparation method for a thin flame-retardant non-woven fabric applied to vehicles. The preparation method comprises the following steps: compounding polyester fibers and viscose fibers in a needling manner so as to form a base fabric; uniformly mixing a flame retardant and water-based glue to form a flame-retardant adhesive, and mixing the flame-retardant adhesive with black color paste and water to obtain an impregnation solution; soaking the base fabric obtained after needling in the impregnation solution; and spraying powder particles on the impregnated base fabric so as to obtain the flame-retardant non-woven fabric with a gram weight of 100 to 150 g/m<2>, wherein the powder particles are a mixture of the powder particles of polyethersulfone resin and phenolic resin. Compared with conventional flame-retardant non-woven fabrics, the flame-retardant non-woven fabric of the invention is reduced in thickness, saves materials and lowered in production cost, and achieves good flame retardant effect at the same time.

Description

technical field [0001] The invention relates to the application field of automotive interior materials, in particular to a method for preparing a thin flame-retardant non-woven fabric for vehicles. Background technique [0002] In recent years, automobile combustion safety accidents have occurred frequently, and various countries have clear regulations on the flammability of automotive interior fabrics. The development, application and promotion of flame-retardant automotive interior fabrics has become the general trend. For flame-retardant non-woven fabrics used in vehicles, in addition to flame-retardant requirements, it is also expected to achieve the desired effect while saving costs. It is often impossible to achieve the ideal effect of flame retardancy by using the traditional non-woven fabric manufacturing process. [0003] The invention with the application number CN201410062384.X relates to a flame-retardant non-woven fabric. The flame-retardant non-woven fabric is...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06M15/63D06M15/41D04H1/4258D04H1/435D04H1/4382D04H1/46D06M101/32D06M101/06
CPCD04H1/4258D04H1/435D04H1/4382D04H1/46D06M15/41D06M15/63D06M2101/06D06M2101/32D06M2200/30
Inventor 吴宇斌
Owner 苏州弗瑞斯特汽车新材料有限公司
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