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A corrosion-resistant metal coating for differential 20crmnti steel passive helical gears

A metal coating and helical gear technology, applied in metal material coating process, coating, furnace, etc., can solve the problems of inability to achieve corrosion resistance of transmission parts, weak corrosion resistance of metal coatings, and pores of anti-corrosion coatings High anti-peeling strength, low porosity and high density can be achieved

Active Publication Date: 2021-03-02
HUBEI WEINENGDA TRANSMISSION CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, different spraying processes will affect the size of the porosity of the metal coating, and the impact of porosity on the performance of the metal coating is crucial. The general anti-corrosion metal coating spraying process only sprays the surface of the transmission parts, and Without improving the forging process of transmission parts, the porosity of the sprayed anti-corrosion coating is large, and the compactness of the metal coating is poor, and the corrosion resistance of the metal coating is not strong, which cannot meet the requirements of the corrosion resistance of transmission parts

Method used

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  • A corrosion-resistant metal coating for differential 20crmnti steel passive helical gears

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Effect test

Embodiment 1

[0022] The invention provides a corrosion-resistant metal coating for a 20CrMnTi steel passive helical gear of a differential. The chemical element composition and mass percentage of the 20CrMnTi steel passive helical gear are: C: 0.18%-0.22%, Si: 0.25% -0.3%, Mn: 0.5%-0.9%, Cr: 1.2%-2.0%, Ti: 0.02%-0.08%, P<0.04%, S<0.04%, the balance is iron; the corrosion-resistant metal The chemical element composition and mass percentage of the coating are: C: 0.0%, Cr: 20%, Ni: 12.25%, Al: 1.5%, Ti: 0.1%, Cu: 0.3%, Mg: 0.13%, Re : 0.3%, La: 0.32%, Ce: 0.2%, and the balance is iron; the treatment process of the corrosion-resistant metal coating is carried out in the following steps:

[0023] Step S1: Prepare powder core wire material: mix C, Cr, Ni, Al, Ti, Cu, Mg, Re, La, Ce through powder mixing, molding, and drawing to obtain powder core wire material;

[0024] Step S2: Surface treatment: after the differential 20CrMnTi steel passive helical gear has been quenched in two stages, put i...

Embodiment 2

[0028] The invention provides a corrosion-resistant metal coating for a 20CrMnTi steel passive helical gear of a differential. The chemical element composition and mass percentage of the 20CrMnTi steel passive helical gear are: C: 0.18%-0.22%, Si: 0.25% -0.3%, Mn: 0.5%-0.9%, Cr: 1.2%-2.0%, Ti: 0.02%-0.08%, P<0.04%, S<0.04%, the balance is iron; the corrosion-resistant metal The chemical element composition and mass percentage of the coating are: C: 0.08%, Cr: 30%, Ni: 15.43%, Al: 3%, Ti: 0.2%, Cu: 0.5%, Mg: 0.15%, Re : 0.5%, La: 0.38%, Ce: 0.52%, and the balance is iron; the treatment process of the corrosion-resistant metal coating is carried out as follows:

[0029] Step S1: Prepare powder core wire material: mix C, Cr, Ni, Al, Ti, Cu, Mg, Re, La, Ce through powder mixing, molding, and drawing to obtain powder core wire material;

[0030] Step S2: Surface treatment: After the differential 20CrMnTi steel passive helical gear has been quenched in two stages, it is placed in a...

Embodiment 3

[0034]The invention provides a corrosion-resistant metal coating for a 20CrMnTi steel passive helical gear of a differential. The chemical element composition and mass percentage of the 20CrMnTi steel passive helical gear are: C: 0.18%-0.22%, Si: 0.25% -0.3%, Mn: 0.5%-0.9%, Cr: 1.2%-2.0%, Ti: 0.02%-0.08%, P<0.04%, S<0.04%, the balance is iron; the corrosion-resistant metal The chemical element composition and mass percentage of the coating are: C: 0.07%, Cr: 25%, Ni: 14.25%, Al: 2%, Ti: 0.15%, Cu: 0.4%, Mg: 0.14%, Re : 0.4%, La: 0.35%, Ce: 0.35%, and the balance is iron; the treatment process of the corrosion-resistant metal coating is carried out in the following steps:

[0035] Step S1: Prepare powder core wire material: mix C, Cr, Ni, Al, Ti, Cu, Mg, Re, La, Ce through powder mixing, molding, and drawing to obtain powder core wire material;

[0036] Step S2: Surface treatment: After the differential 20CrMnTi steel passive helical gear has been quenched in two stages, it is...

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Abstract

The invention provides a corrosion-resistant metal coating for a 20CrMnTi steel passive helical gear of a differential. The chemical element composition and mass percentage of the steel passive helical gear are: C: 0.18%-0.22%, Si: 0.25%-0.3% , Mn: 0.5%-0.9%, Cr: 1.2%-2.0%, Ti: 0.02%-0.08%, P<0.04%, S<0.04%, the balance is iron; the corrosion-resistant metal coating The composition of chemical elements and their mass percentages are: C: 0.06‑0.08%, Cr: 20‑30%, Ni: 12.25‑15.43%, Al: 1.5‑3%, Ti: 0.1‑0.2%, Cu: 0.3‑ 0.5%, Mg: 0.13‑0.15%, Re: 0.3‑0.5%, La: 0.32‑0.38%, Ce: 0.2‑0.52%, the balance is iron; the corrosion-resistant metal coating is prepared by powder core wire It is prepared by material, surface treatment, spraying process, and second tempering treatment. The corrosion-resistant metal coating of the invention can improve the corrosion resistance and wear resistance of the passive helical gear, and increase the service life of the passive helical gear.

Description

technical field [0001] The invention relates to the technical field of improving the corrosion resistance and wear resistance of mechanical parts, in particular to a corrosion-resistant metal coating for a 20CrMnTi steel passive helical gear of a differential. Background technique [0002] Corrosion is a slow chemical or electrochemical process, which refers to the natural phenomenon that metal materials interact with oxygen and water to cause their own failure and destruction. Because the transmission parts need to run for a long time, the operating temperature is high, and the air is humid, which will cause corrosion to the transmission shaft and transmission gear, which will cause equipment damage and bring huge losses to production. Therefore, it is necessary to spray a layer of anti-corrosion metal coating on the transmission parts to improve the corrosion resistance of the transmission parts and prolong the service life of the transmission parts. However, different sp...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/28C22C38/06C22C38/50C22C38/42C21D1/18C21D9/32C23C4/131C23C4/073C23C4/18
CPCC21D1/18C21D9/32C22C38/002C22C38/005C22C38/02C22C38/04C22C38/06C22C38/28C22C38/42C22C38/50C23C4/18C23C4/073C23C4/131
Inventor 祝佩毅许向阳
Owner HUBEI WEINENGDA TRANSMISSION CO LTD