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Multi-functional ceramic tile with decorative effect and preparation method of multi-functional ceramic tile with decorative effect

A technology of decorative effect and composite function, applied in the field of composite functional ceramic tiles, can solve the problems of high energy consumption and complex process, and achieve the effects of simple process, easy industrialization and low cost

Inactive Publication Date: 2018-12-11
FOSHAN OCEANO CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method uses two firing methods, the process is complicated, and the energy consumption is relatively high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A composite functional ceramic tile with a decorative effect, which includes a foamed ceramic layer, an intermediate layer and a dense layer with a decorative effect from bottom to top. The dense layer with a decorative effect is made of a polished tile cloth technique to apply decorative textures , Its thickness is 5mm.

[0026] The middle layer is a low-temperature material connecting layer, its thickness is 4mm, and its chemical composition includes 50% SiO by weight percentage 2 , 12% Al 2 O 3 , 0.09% Fe 2 O 3 , 0.07% TiO 2 , 16% CaO, 8.5% MgO, 4.3% K 2 O, 4.04% Na 2 O and 5% loss on ignition. The raw material components of the foamed ceramic layer include 45 parts by weight of ceramic polishing waste residue, 10 parts of construction waste, 12 parts of fly ash, 10 parts of clay, 12 parts of waste glass powder, and 11 parts of aluminum waste residue.

[0027] Preparation:

[0028] 1) Prepare the intermediate layer powder and the foamed ceramic layer powder according to th...

Embodiment 2

[0033] A composite functional ceramic tile with a decorative effect, which includes a foamed ceramic layer, an intermediate layer and a dense layer with a decorative effect from bottom to top. The dense layer with a decorative effect is made of a polished tile cloth technique to apply decorative textures , Its thickness is 7mm.

[0034] The middle layer is a low-temperature material connecting layer, its thickness is 3mm, and its chemical composition includes 51.5% SiO by weight percentage 2 , 10.3% Al 2 O 3 , 0.1% Fe 2 O 3 , 0.07% TiO 2 , 16.2% CaO, 11% MgO, 4.1% K 2 O, 2.6% Na 2 O and 4.13% loss on ignition. The raw material components of the foamed ceramic layer include, by weight, 42 parts of ceramic polishing waste residue, 15 parts of construction waste, 12 parts of fly ash, 12 parts of clay, 9 parts of waste glass powder, and 10 parts of aluminum waste residue.

[0035] Preparation:

[0036] 1) Prepare the intermediate layer powder and the foamed ceramic layer powder accordin...

Embodiment 3

[0041] A composite functional ceramic tile with a decorative effect, which includes a foamed ceramic layer, an intermediate layer and a dense layer with a decorative effect from bottom to top. The dense layer with a decorative effect is made of a polished tile cloth technique to apply decorative textures , Its thickness is 8mm.

[0042] The middle layer is a low-temperature material connecting layer, its thickness is 2mm, and its chemical composition includes 50.2% SiO by weight percentage 2 , 9.8% Al 2 O 3 , 0.09% Fe 2 O 3 , 0.05% TiO 2 , 15.8% CaO, 9.9% MgO, 4.6% K 2 O, 4.9% Na 2 O and 4.8% loss on ignition. The raw material components of the foamed ceramic layer include 47 parts by weight of ceramic polishing waste residue, 10 parts of construction waste, 13 parts of fly ash, 12 parts of clay, 8 parts of waste glass powder, and 10 parts of aluminum waste residue.

[0043] Preparation:

[0044] 1) Prepare the intermediate layer powder and the foamed ceramic layer powder according ...

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Abstract

The invention discloses a multi-functional ceramic tile with a decorative effect and a preparation method of the multi-functional ceramic tile with the decorative effect. The multi-functional ceramictile with the decorative effect comprises a foamed ceramic layer, an intermediate layer and a dense layer with a decorative effect from bottom to top, wherein the dense layer with the decorative effect is decorated with texture by a polished tile cloth process. The the dense layer with the decorative effect is arranged on the surface of a green ceramic tile body, and the intermediate layer and thefoamed ceramic layer are arranged on the bottom surface of the green ceramic tile body, so that the ceramic tile can be foamed and fired once and has multiple functions of heat insulation and aging resistance and the like, and simultaneously has a good decorative effect. The invention also discloses a preparation method of the ceramic tile. The surface decoration of the foamed ceramic tile is realized by adopting a cloth layering method, so that the ceramic tile has the function of heat insulation under the premise of having the decorative effect. Meanwhile, by adopting an once-firing process, through the high temperature sintering connection of a low temperature material, the preparation method has the advantages of uneasiness in aging, durability, low production cost, simple technological process, and easiness in industrialization and the like compared with the traditional bonding method.

Description

Technical field [0001] The invention relates to a decorative building material, in particular to a composite functional ceramic tile. Background technique [0002] Foamed ceramic is a porous and lightweight building material with the functions of heat preservation and sound insulation. Since foamed ceramics have low requirements for raw materials, including various low-grade raw materials, tailings and industrial wastes, they have a positive significance for environmental protection. At present, foamed ceramics are widely concerned. For example, Chinese Patent CN107935629A discloses a foamed ceramic blank. The raw material composition includes 10-20 parts of fly ash. The resulting foamed ceramic material has the function of fire resistance and heat insulation. Chinese patent CN107759246A discloses a foamed ceramic and a preparation method thereof. Its composition includes 65-80% high-silica tailings powder. The preparation process includes mixing, granulating, sagging, firing an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132C04B33/135C04B33/138C04B38/00C04B35/14C04B35/622
CPCC04B33/13C04B33/1324C04B33/1352C04B33/138C04B35/14C04B35/622C04B38/00C04B2235/3201C04B2235/3206C04B2235/3208C04B2235/3217C04B2235/3232C04B2235/3272C04B2235/656Y02P40/60
Inventor 柯善军田维吴洋马超倪成林
Owner FOSHAN OCEANO CERAMICS
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