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Cushion strip of laminated bridge deck and production process of cushion strip

A production process and technology of gaskets, applied in bridges, bridge parts, bridge construction, etc., can solve the problems of damaged appearance, lack of elasticity, and slurry leakage of bridges, and achieve fast and convenient construction, low water absorption, strong and durable bearing capacity. Effect

Pending Publication Date: 2019-01-29
常州诚加利高分子材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The pads of the laminated bridge deck are placed between the prefabricated bridge deck and the steel frame. The domestic pads have always used hard rubber. This material has almost no elasticity, and its joint surface with the prefabricated bridge deck and steel frame If there are gaps, there will be slurry leakage during the construction process, which will corrode the steel frame structure of the bridge and damage the appearance of the bridge

Method used

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  • Cushion strip of laminated bridge deck and production process of cushion strip

Examples

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Embodiment 1

[0034] A production process for laminated bridge deck pads, comprising the following steps:

[0035] 1) Banbury mixing: 54% by weight of low-density polyethylene and 43% of filler by weight are dropped into a banbury mixer, mixed for 1 minute at 80°C, and then 0.8% by weight of blowing agent , the crosslinking agent that is 0.6% by weight, the lubricant that is 0.7% by weight and the activator that is 0.9% by weight are put into internal mixer, mix 2 minutes at 120 ℃;

[0036] 2) Open kneading: put the mixture after step 1) into an open kneader, knead at 80° C. for 5 minutes, and knead evenly to produce long thin slices;

[0037] 3) Cutting and slicing: the long thin slices after step 2) are cut into individual thin slices through the preset length and width dimensions of the cold water type sheet discharge machine, and then the single thin slices are stacked according to requirements to form a suitable thickness Block raw rubber, then cool down and set the shape, then weigh ...

Embodiment 2

[0049] A production process for laminated bridge deck pads, comprising the following steps:

[0050] 1) Internal mixing: 70% by weight of low-density polyethylene and 24% by weight of fillers are put into the internal mixer, mixed for 3 minutes at 100°C, and then 1.5% by weight of blowing agent is added , the crosslinking agent that is 1% by weight, the lubricant that is 1.5% by weight and the active agent that is 2% by weight, kneading at 130 ℃ for 4 minutes;

[0051] 2) Open kneading: put the mixture after step 1) into an open kneader, knead at 90° C. for 10 minutes, and knead evenly to produce long thin slices;

[0052] 3) Cutting and slicing: the long thin slices after step 2) are cut into individual thin slices through the preset length and width dimensions of the cold water type sheet discharge machine, and then the single thin slices are stacked according to requirements to form a suitable thickness Block raw rubber, then cool down and set the shape, then weigh the blo...

Embodiment 3

[0064] A production process for laminated bridge deck pads, comprising the following steps:

[0065] 1) Internal mixing: 66% by weight of low-density polyethylene and 30% by weight of filler are put into the internal mixer, mixed for 2 minutes at 90°C, and then 1.2% by weight of blowing agent is added , the crosslinking agent that is 0.8% by weight, the lubricant that is 0.8% by weight and the active agent that is 1.2% by weight, kneading at 120 ℃ for 3 minutes;

[0066] 2) Open kneading: put the mixture after step 1) into an open kneader, knead at 85° C. for 7 minutes, and knead evenly to produce long thin slices;

[0067] 3) Cutting and slicing: the long thin slices after step 2) are cut into individual thin slices through the preset length and width dimensions of the cold water type sheet discharge machine, and then the single thin slices are stacked according to requirements to form a suitable thickness Block raw rubber, then cool down and set the shape, then weigh the bl...

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Abstract

The invention relates to a cushion strip applied to a laminated bridge deck and a production process of the cushion strip. The cushion strip comprises the following components in percentage by weight:54-70% of low-density polyethylene, 24-43% of a filling agent, 0.8-1.5% of a foaming agent, 0.6-1% of a cross-linking agent, 0.7-1.5% of a lubricant and 0.9-2% of an active agent. The low-density polyethylene foaming material adopted in the invention has high durable bearing capacity and good compression deformation resilience. The cushion strip of the laminated bridge floor made of the materialprovided by the invention does not slip under a load action, and is not reversed or overturned in a transverse direction, and shearing movement is in an elastic range. The cushion strip is tightly combined between a prefabricated bridge deck and a steel frame, tightness is high, the water absorption rate is low, slurry leakage phenomena do not occur, the anti-aging property is achieved, the capability for bearing lasting action is high, and the constructability is high. The structure size can be adjusted under different plate thicknesses, design requirements can be met, and bridge constructionis rapid and convenient.

Description

technical field [0001] The invention relates to a cushion strip applied to a laminated bridge deck and a production process of the cushion strip. Background technique [0002] The pads of the laminated bridge deck are placed between the prefabricated bridge deck and the steel frame. The domestic pads have always used hard rubber. This material has almost no elasticity, and its joint surface with the prefabricated bridge deck and steel frame If there are gaps, slurry leakage will occur during the construction process, which will corrode the steel frame structure of the bridge and damage the appearance of the bridge. Contents of the invention [0003] The technical problem to be solved by the present invention is that there are gaps between the pads made of hard rubber and the joint surfaces of the prefabricated bridge deck and steel frame, which will cause slurry leakage and corrode the bridge steel frame structure during construction. [0004] The technical solution adopt...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08K5/14C08J9/10E01D19/12
CPCC08J9/103C08J2203/04C08J2323/06C08K5/14E01D19/125
Inventor 阳先伟
Owner 常州诚加利高分子材料有限公司