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Vertical honeycomb sandwich plate, preparation method and sandwich plate connecting method

A technology of honeycomb sandwich panel and connection method, which is applied in the direction of layered products, transportation and packaging, vehicle parts, etc., and can solve the problem of poor sound insulation and heat insulation performance of honeycomb sandwich panels, poor bonding strength between core material and panel, and polymer materials. There are few types of applications, etc., to achieve the effect of increasing the maximum bearing capacity, improving the diversification of functions, and improving the bonding strength

Pending Publication Date: 2019-02-26
JIANGSU UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the core materials of the existing honeycomb sandwich panels are mostly light metals such as aluminum and aluminum alloy materials, and the application types of polymer materials are relatively few. The reason is that the mechanical properties of polymer materials are weaker than those of metal materials, and the construction process is more difficult. In addition, the sound insulation and heat insulation performance of the honeycomb sandwich panel is poor, so solving the above problems is an important guarantee for the large-scale engineering application of the honeycomb sandwich panel
[0005] Existing foam-filled sandwich panels, such as CN201850698U, CN201317133Y and other patents, adopt new core material structures such as aluminum pyramids, and fill them with foam materials, which improves the specific strength and specific stiffness of the structure to a certain extent, but its construction The process is relatively complicated, the aluminum plate needs to be stamped and formed, and after the foam is filled, the bonding strength between the core material and the panel is poor. At the same time, due to the poor heat resistance of the foam structure, the core material and the panel cannot be fixed by welding, which leads to the failure of the panel and the core material. Easy to form defects and cause delamination

Method used

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  • Vertical honeycomb sandwich plate, preparation method and sandwich plate connecting method
  • Vertical honeycomb sandwich plate, preparation method and sandwich plate connecting method
  • Vertical honeycomb sandwich plate, preparation method and sandwich plate connecting method

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preparation example Construction

[0039]The preparation method of the vertical honeycomb sandwich panel of the present invention comprises the following steps: first, the honeycomb holes of the honeycomb layer 5 are filled with foam material, and the honeycomb holes for penetrating several columns 6 are arranged, and then one end of several columns 6 is connected with the lower After the panel 2 is fixedly connected, the honeycomb layer 5 is set, and the upper panel 1 and the other end of the column 6 are connected and fixed, and the glue layer material is respectively poured between the upper panel 1 and the honeycomb layer 5, and between the lower panel 2 and the honeycomb layer 5, The upper glue layer 3 and the lower glue layer 4 are formed to make a vertical honeycomb sandwich panel.

[0040] In addition, in the above preparation method, when casting the upper glue layer 3 and the lower glue layer 4, a C-shaped plate is used to seal the boundary, so that no leakage of material can be achieved during the cas...

Embodiment 1

[0049] In this embodiment, the upper and lower panels are made of Q235 steel, the glue layer and honeycomb layer honeycomb framework are polyurethane elastomers, and the foam material filled in the honeycomb layer is polyurethane foam material.

[0050] The specific parameters are: the upper and lower panels are made of Q235 steel, and its elastic modulus is 2.1×10 5 MPa, Poisson's ratio 0.3, density 7850kg / m 3 . The adhesive layer structure adopts the "PTMEG+TDI" system, with an elastic modulus of 300MPa, a tensile strength of 60MPa, a hardness of Shore D65, and a density of 1.13kg / dm 3 . The main frame structure of the honeycomb layer adopts the "DP400+MDI" system, with an elastic modulus of 2400MPa, a tensile strength of 75MPa, a Shore hardness of D80, and a density of 1.14kg / dm 3 , the skeleton structure can be prefabricated by preparing molds and pouring. Its structural form can be a hexagonal structure, or a triangular or circular cross-sectional structure. After the ...

Embodiment 2

[0055] In this embodiment, FRP is used as the panel material, the polyurethane elastomer is used as the adhesive layer and the honeycomb skeleton material, and the polyurethane foam is used as the foam filling material of the honeycomb layer. Specifically, the upper and lower parts are made of glass fiber reinforced plastic with a density of 1600Kg / m 3 , the modulus of elasticity is 72GPa, and Poisson's ratio is 0.2. The adhesive layer structure adopts the "PTMEG+TDI" system, with an elastic modulus of 300MPa, a tensile strength of 60MPa, a hardness of Shore D65, and a density of 1.13kg / dm 3 . The main frame structure of the honeycomb layer adopts the "DP400+MDI" system, with an elastic modulus of 2400MPa, a tensile strength of 75MPa, a Shore hardness of D80, and a density of 1.14kg / dm 3 . The foam filling material adopts the "PPG1000+TDI+water-based blowing agent" system. The panel in this embodiment is made of non-weldable material, and may also be carbon fiber, and the ...

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Abstract

The invention discloses a vertical honeycomb sandwich plate, a preparation method and a sandwich plate connecting method. The vertical honeycomb sandwich plate comprises an upper face plate, a lower face plate, an upper glue layer, a lower glue layer, a honeycomb layer arranged between the upper glue layer and the lower glue layer as well as a plurality of upright columns connected with the upperface plate and the lower face plate respectively, wherein honeycomb holes of the honeycomb layer are vertical to the face plates. During preparation, a honeycomb core is arranged in a sleeving mannerafter one ends of the plurality of upright columns are fixedly connected with the lower face plate, the upper face plate is connected and fixed with the other ends of the upright columns, the upper glue layer and the lower glue layer are poured respectively, and the honeycomb sandwich plate is prepared. According to the sandwich plate connecting method, sandwich plates can be connected by arranging overlap edges or adopting solid square tubes. The honeycomb sandwich plate is low in density, light in weight and high in specific strength, specific stiffness, bearing capacity, vibration damping,sound insulation and heat insulation, and bonding strength between the core and the face plates is high; meanwhile, the method is simple, the operability is high, and the cost is low; besides, the connecting strength of the sandwich plates is high.

Description

technical field [0001] The invention belongs to the field of sandwich panels, and in particular relates to a vertical honeycomb sandwich panel, a preparation method and a connection method between the sandwich panels. Background technique [0002] Lightweight construction of structures has always been a hot topic in the field of engineering, especially in the fields of vehicles, ships, and rail transit. Without affecting the strength of the structure itself, reducing its own weight can improve the carrying capacity of the structure, effectively reduce energy consumption, and improve economic performance. . [0003] Marine materials are one of the main reasons that affect the weight of ships. When ships complete the transformation from wooden boats and riveting to welding, marine materials complete the transition process from original wood to steel. The extensive use of steel in ship structures has greatly improved the ship's carrying capacity, but this has also led to a sig...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B3/12B32B3/06B32B7/12B32B3/08B32B33/00
CPCB32B3/06B32B3/08B32B3/12B32B7/12B32B33/00B32B2307/102B32B2307/56B32B2307/54B32B2307/718B32B2307/72B32B2307/304B32B2605/00B32B2605/12
Inventor 沈超明陈映王金友张海燕陈豪杰谭坤
Owner JIANGSU UNIV OF SCI & TECH
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