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Anti-adhesion hard coating for injection mold and its preparation method

A hard coating and injection mold technology, which is applied in coating, metal material coating process, ion implantation plating, etc., can solve the problems of labor cost and economic cost increase

Active Publication Date: 2020-10-20
SUZHOU CHAMPION COATING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If a release agent is used to prevent adhesion, it is necessary to add a process of brushing or spraying a release agent in the injection molding production process, resulting in increased labor and economic costs

Method used

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  • Anti-adhesion hard coating for injection mold and its preparation method
  • Anti-adhesion hard coating for injection mold and its preparation method
  • Anti-adhesion hard coating for injection mold and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] First, the mold base is cleaned and dried;

[0047] In the next step, the metal Cr layer (bonding layer) is deposited by magnetron sputtering ion plating: vacuumize to 0.8×10 -3 The vacuum degree is above Pa, and then argon gas (Ar, with a purity of 99.99%) is introduced, the air pressure is controlled at 0.3-0.8pa, the Cr target current is 1.2A, the negative bias voltage is 120V, the bias frequency is 180kHz, and the thickness of the deposited layer is about 2μm.

[0048] In the next step, the CrN layer (transition layer) is deposited by magnetron sputtering ion plating: vacuumize 0.8×10 -3 The vacuum degree is above Pa, and then the nitrogen gas (N 2 , the purity is 99.999%), the air pressure is controlled at 0.8-1.2pa, the Cr target current is 0.6A, the negative bias voltage is 60V, the bias frequency is 60kHz, and the thickness of the deposited layer is about 3 μm.

[0049] In the next step, the (Cr,Ni)N / DLC composite layer is deposited by magnetron sputtering ion...

Embodiment 2

[0055] The cleaning and drying of the mold substrate is the same as in Embodiment 1.

[0056] According to the method of Example 1, a metal Cr layer (bonding layer) is deposited.

[0057] According to the method of Example 1, a CrN layer (transition layer) is deposited.

[0058] In the next step, the (Cr,Ni)N / DLC composite layer is deposited by magnetron sputtering ion plating: vacuumize 0.8×10 -3 The vacuum degree is above Pa, and then the nitrogen gas (N 2 , the purity is 99.999%), the air pressure is controlled at 0.1-0.4pa, three targets are co-sputtered, the Cr target current is 0.6A, the Ni target current is 0.15A, the C target current is 2.5A, the negative bias voltage is 120V, and the bias frequency is 120kHz. The thickness of the deposited layer is about 6 μm.

[0059] According to the methods in the examples, the (Cr,Ni)N / DLC / CNTs composite layer was prepared.

[0060] In the next step, (Cr,Ni)N / DLC-CF was prepared by glow discharge plasma modification 3 / CNTs-C...

Embodiment 3

[0062] The cleaning and drying of the mold substrate is the same as in Embodiment 1.

[0063] According to the method of Example 1, a metal Cr layer (bonding layer) is deposited.

[0064] According to the method of Example 1, a CrN layer (transition layer) is deposited.

[0065] According to the method of Example 1, the (Cr,Ni)N / DLC composite layer was deposited.

[0066] In the next step, the (Cr,Ni)N / DLC / CNTs composite layer was prepared by heat treatment in a protective atmosphere: the protective atmosphere was argon (Ar, with a purity of 99.99%), the air pressure was normal pressure, and the heating rate was 2°C / min. The temperature is 760°C, the holding time is 8 hours, and it is cooled down to room temperature with the furnace cooling.

[0067] According to the method of Example 1, modified preparation (Cr, Ni) N / DLC-CF 3 / CNTs-CF 3 Composite layer (hard anti-adhesion functional layer).

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Abstract

Disclosed are a non-stick hard coating for an injection mold and a preparation method thereof. The method comprises depositing a layer of a composite coating, which comprises a hard metal, a hard ceramic phase and a carbon material, onto a surface of an inner chamber of the mold, and subjecting the coating to surface modification and structural design to provide the same with low surface energy, thereby resolving the issue in which a hot injected mass sticks easily, and also meets the need for a wear-resistant surface, without using a mold release agent, and thus eliminates the process of brushing or spraying a mold release agent. The non-stick hard coating for an injection mold and the preparation method thereof integrate technical fields, such as metal surface coating preparation and plasma modification, to construct a heterogeneous composite coating structure and modify an outer surface of the coating so as to provide a hard composite coating capable of preventing a hot injected mass sticking to a surface of an injection mold. The composite coating thus enables the surface of the injection mold to have high wear resistance and good non-stick performance at the same time.

Description

technical field [0001] The invention relates to an anti-adhesion hard coating for injection molds and a preparation method thereof, belonging to the technical field of metal surface treatment. Background technique [0002] With the rapid development of the plastics industry and the popularization and application of plastic products in various fields such as industrial production and life, the production of plastic products has more and more stringent requirements for injection molds. At present, the service life of injection molds is often short, especially the dimensional accuracy and surface roughness of the mold surface are destroyed quickly. An important cause of failure is that the contact between the hot blank and the mold surface will produce very strong adhesion, resulting in high friction, resulting in failure of the mold cavity surface. In addition, the sticking of the blank to the cavity surface of the mold will lead to defects in the products produced when the m...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/06C23C14/16C23C14/35
CPCC23C14/0036C23C14/0605C23C14/0641C23C14/165C23C14/35
Inventor 陈君乐务时
Owner SUZHOU CHAMPION COATING TECH