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Ultrasonic-assisted semi-solid welding method of aluminum alloy and magnesium alloy

An ultrasonic-assisted, welding method technology, applied in welding equipment, metal processing equipment, manufacturing tools, etc., can solve the problems of low welding efficiency and high welding temperature, achieve the effect of improving welding efficiency, eliminating intermetallic compounds, and wide application range

Active Publication Date: 2021-04-02
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0010] The purpose of the present invention is to solve the problem that the traditional welding method of aluminum alloy and magnesium alloy has high welding temperature, resulting in the production of hard and brittle intermetallic compounds, and the welding method using the intermediate layer needs a vacuum or gas protection environment, and the welding efficiency is low problem, and provide an ultrasonic-assisted semi-solid welding method for aluminum alloy and magnesium alloy

Method used

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  • Ultrasonic-assisted semi-solid welding method of aluminum alloy and magnesium alloy
  • Ultrasonic-assisted semi-solid welding method of aluminum alloy and magnesium alloy

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specific Embodiment approach 1

[0027] Specific implementation mode 1: This implementation mode is an ultrasonic-assisted semi-solid welding method of aluminum alloy and magnesium alloy, which is specifically completed according to the following steps:

[0028] 1. Selection of solder components: The selection principle of solder components is not to react with magnesium or aluminum to form hard and brittle intermetallic compounds;

[0029] 2. Brazing material preparation: According to the alloy phase diagram, according to the solder composition in step 1, the difference between the solid-liquid phase interval endpoints of the solder is not less than 20°C to determine the solder composition, and prepare the solder, and the welding temperature is at the brazing temperature. The solid-liquid phase interval of the material is selected to obtain the solder;

[0030] 3. Pretreatment: Use sandpaper and ultrasonic waves to grind and clean the surfaces of aluminum alloy and magnesium alloy respectively, and then plac...

specific Embodiment approach 2

[0039]Embodiment 2: The difference between this embodiment and Embodiment 1 is that the solder described in step 1 is Sn-Zn solder or Zn-Al-based solder. Others are the same as the first embodiment.

specific Embodiment approach 3

[0040] Specific embodiment three: the difference between this embodiment and specific embodiment two is: in step two, when the solder is Sn-Zn solder, and the Sn-Zn solder is Sn-30Zn, the welding temperature is 200-300°C ; When the solder is Zn-Al-based solder, and the Zn-Al-based solder is Zn-20Al, the welding temperature is 420-470°C. Others are the same as in the second embodiment.

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Abstract

The invention provides an ultrasonic-assisted semi-solid welding method used for aluminum alloy and magnesium alloy, and relates to a welding method used for aluminum alloy and magnesium alloy. By adoption of the ultrasonic-assisted semi-solid welding method used for aluminum alloy and magnesium alloy, the problems that according to a traditional welding method for aluminum alloy and magnesium alloy, hard and fragile intermetallic compounds are generated due to the high welding temperature; and a welding method based on an intermediate layer needs a vacuum or gas-shielded environment and is low in welding efficiency are solved. The ultrasonic-assisted semi-solid welding method used for aluminum alloy and magnesium alloy comprises the first step of selection of solder components, the secondstep of solder preparation, the third step of pre-treatment for obtaining a to-be-welded assembly, and the fourth step of application of ultrasonic vibration when the temperature reaches a welding temperature so as to conduct welding under the ultrasonic cavitation effect. The ultrasonic-assisted semi-solid welding method used for aluminum alloy and magnesium alloy has the beneficial effects thatfirstly, the welding efficiency of aluminum and magnesium is improved, and intermetallic compounds in weld joints are eliminated; secondly, the solder can be selected flexibly; thirdly, the solder components can be proportioned flexibly; fourthly, the welding temperature is low; fifthly, the ultrasonic application position is flexible; and sixthly, the cost is low, and the adaptability is high. The ultrasonic-assisted semi-solid welding method is mainly used for welding aluminum alloy and magnesium alloy.

Description

technical field [0001] The invention relates to a welding method of aluminum alloy and magnesium alloy. Background technique [0002] The current world-wide environmental degradation and energy crisis have made light alloys, such as aluminum alloys and magnesium alloys, more and more widely used. Many parts in industries such as automobile manufacturing and electronic products involve the welding of aluminum-magnesium dissimilar alloys. However, due to the different atomic radii, electronegativity, etc. of aluminum and magnesium, hard and brittle intermetallic compounds are easily produced in the welded joints of these two materials. Intermetallic compounds generally have low toughness, and are prone to cracks when the joint is subjected to external force, which becomes the source of joint failure. Therefore, inventing a welding method that can eliminate intermetallic compounds in aluminum-magnesium joints will greatly promote the wide application of aluminum-magnesium joi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K1/00B23K1/06B23K1/20B23K1/19
Inventor 李政玮许志武闫久春
Owner HARBIN INST OF TECH
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