High-hardness coating surface rapid finishing device and method

A high-hardness, coating technology, applied in the direction of grinding/polishing equipment, machine tools designed for grinding the rotating surface of workpieces, grinding workpiece supports, etc., can solve the problems of vibration marks, low processing efficiency, fast wear, etc. problem, to achieve the effect of eliminating vibration, good surface quality and high efficiency

Active Publication Date: 2019-06-07
湖北超卓航空技术有限公司
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Problems solved by technology

[0005] 1. Since the hardness of the high-hardness coating is greater than HV1200, the traditional grinding machine cannot machine such a high-hardness coating or the processing efficiency is extremely low. Usually, a shaft part with an outer diameter of 80 and a length of 1 meter is sprayed with a coating With a thickness of 50μm, it takes 1~3 days to process a bright surface, and it is

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  • High-hardness coating surface rapid finishing device and method
  • High-hardness coating surface rapid finishing device and method
  • High-hardness coating surface rapid finishing device and method

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[0034] The present invention will be further described below in conjunction with accompanying drawing and example.

[0035] like figure 1 , 2 As shown, the present invention includes a high-speed rotary machine tool, a rotary bed headstock 1, a flexible diamond grinding head, a tailstock 4, a reciprocating machine 6, and a lead screw 5. The base plate 7 of the turntable is made of integrally polished steel plates. Its structure is a cuboid with mounting holes processed on it to fix the headstock 1 and tailstock 4 of the turntable. At the same time, the flatness of the overall plane allows the reciprocating machine 6 For the smoothness of movement, the flatness of the turntable base plate 7 is required to be no more than 0.1mm / m. The movable top 14 on the tailstock 4 and the spindle chuck on the headstock 1 of the turntable clamp and fix the high-hard coating workpiece 2 . Thus, the turntable forms a rigid platform, which can be placed on a stable platform with a suitable he...

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Abstract

The invention relates to a high-hardness coating surface rapid finishing device and method. A rotating bed base plate of the device is provided with a spindle chuck for positioning a workpiece to be processed and a tailstock arranged opposite to the spindle chuck; the rotating bed base plate is further provided with a reciprocating machine and a grinding head assembly for processing a high hardness coating surface of a cylindrical shaft part to be processed; the reciprocating machine comprises a reciprocating machine shell, a screw nut is arranged in the reciprocating machine shell, the screwnut is mounted at the middle portion of a lead screw, the reciprocating machine shell is provided with an avoiding hole which is matched with the lead screw to be assembled, the diameter of the avoiding hole is larger than the diameter of the lead screw, the upper part of the reciprocating machine shell is mounted with a mounting seat, and the grinding head assembly is mounted on the mounting seat; and the grinding head assembly comprises a grinding head and a grinding head mounting machine case, and the grinding head is mounted in the grinding head mounting machine case through a grinding head pressure pretensioning device. The high-hardness coating surface rapid finishing device and method solve the problems that a traditional grinder machine is extremely low in HV1200 or more high-hardness coating efficiency, the surface has vibration lines, the cylindricity is prone to being overproof, a diamond grinding wheel is seriously abraded, and cost is high; and the processing efficiency ishigh, and the coating surface quality is good.

Description

technical field [0001] The invention belongs to the technical field of high-hardness coating machining and polishing equipment, and in particular relates to a high-hardness coating surface rapid finishing device and method. Background technique [0002] High hardness coating refers to the coating whose microhardness is greater than HV1200. The performance characteristics of this coating are high hardness, high wear resistance and good compactness. Generally, after spraying, the surface roughness of the coating can reach Ra1.6~Ra1.2 through instrument detection, and it is black. After spraying, the coating needs to be machined and polished to make the surface of the coating bright and metallic, and the roughness can reach Ra0.4 or higher to meet the requirements of use. [0003] The surface finishing method of the traditional high hardness coating mainly relies on the grinding process of the grinding machine. [0004] Traditional coating surface finishing methods have the f...

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Application Information

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IPC IPC(8): B24B5/04B24B41/06B24B41/04
Inventor 李羿含张清贵赵阳王亮
Owner 湖北超卓航空技术有限公司
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