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Heater and preparation method thereof

A heating utensil and heating technology, which is applied to special materials for cooking utensils, metal material coating process, fusion spraying, etc. Poor and other problems, to achieve good hydrophobicity and non-stickiness, improve bonding strength, good hydrophobicity

Pending Publication Date: 2019-06-25
FOSHAN SHUNDE MIDEA ELECTRICAL HEATING APPLIANCES MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a heating appliance and a preparation method thereof in order to overcome the defects of low bonding force between the existing non-stick coating and the base material, low surface hardness and poor scratch resistance

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  • Heater and preparation method thereof
  • Heater and preparation method thereof

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preparation example Construction

[0050] The preparation method of the heating appliance of the present invention comprises the following steps:

[0051] (1) forming an aluminum oxide layer 2 on the inner surface of the substrate 1 by thermal spraying;

[0052] (2) Optionally, a black ceramic layer 3 is formed on the upper surface of the aluminum oxide layer 2;

[0053] (3) A PFA-black ceramic hybrid coating is formed on the upper surface of the alumina layer 2 or the black ceramic layer 3 .

[0054] In step (1), the aluminum oxide layer 2 can be formed by a conventional thermal spraying method in the art.

[0055] In the method for preparing the heating appliance of the present invention, the step (2) of forming the black ceramic layer 3 is an optional operation, that is, the black ceramic layer 3 may or may not be formed. Preferably, step (2) needs to be implemented to further improve the stain resistance of the non-stick coating and the bonding strength with the substrate.

[0056] In the present inventi...

Embodiment 1

[0076] (1) Pretreat the base of the aluminum pan, wherein the pretreatment methods include: a) degreasing at 55°C for 8 minutes; b) cleaning with deionized water; c) drying at 100°C for 5 minutes; d) using 60°C -80-mesh brown steel grit, sandblasting the surface of the aluminum pot substrate under the pressure of 0.6MPa jet airflow to make the surface roughness Ra 3μm, and then blow off the remaining powder particles on the surface of the pot body substrate with the airflow; e) Wash with 40% by weight of NaOH solution at 80°C for 1 minute; f) neutralize with 20% by weight of nitric acid solution for 3 minutes; g) wash with deionized water, then dry at 300°C for 12 minutes;

[0077] (2) Preheating the substrate surface obtained in step (1) to 120°C;

[0078] (3) Al2 o 3 The powder is subjected to plasma spraying treatment to form an alumina layer (60 μm in thickness and 4 μm in roughness) on the surface of the substrate, wherein the conditions of plasma spraying treatment incl...

Embodiment 2

[0082] (1) Pretreat the base of the stainless steel pot, wherein the pretreatment methods include: a) degreasing at 55°C for 8 minutes; b) cleaning with deionized water; c) drying at 100°C for 5 minutes; d) using 60°C -80 mesh brown steel sand, under the air jet pressure of 0.8MPa, the surface of the stainless steel pot substrate is sandblasted to make the surface roughness Ra 3 μm, and then the powder particles remaining on the surface of the pot body substrate are blown clean by air flow; e) Wash with 40% by weight of NaOH solution at 80°C for 1 minute; f) neutralize with 20% by weight of nitric acid solution for 3 minutes; g) wash with deionized water, then dry at 375°C for 11 minutes;

[0083] (2) Preheating the substrate surface obtained in step (1) to 100°C;

[0084] (3) Al 2 o 3 The powder is subjected to plasma spraying treatment to form an aluminum oxide layer (thickness 40 μm, roughness 3 μm) on the surface of the substrate, wherein the conditions of plasma sprayin...

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Abstract

The invention relates to the field of household appliances, and discloses a heater and a preparation method thereof. The heater comprises a heated substrate (1), an aluminum oxide layer (2) formed onthe inner surface of the substrate (1), and a non-sticky layer (4) formed on the upper surface of the aluminum oxide layer (2), wherein the non-sticky layer (4) is a PFA-black ceramic mixed coating. The heater has the high surface hardness, and is high in binding force of the non-sticky layer, good in anti-corrosion property and good in anti-scraping property.

Description

technical field [0001] The invention relates to the field of household appliances, in particular to a heating appliance and a preparation method thereof. Background technique [0002] In the market, the surfaces of electric rice cookers and electric pressure cookers are all made of hydrophobic non-stick coatings, and the non-stick coatings are all made of fluororesin or sol-gel silicon oxide hydrophobic coatings. The hydrophobic properties of these two coatings are relatively high. Yes, it can provide good non-stick properties, but it also has a big defect: the service life is short. The good coating of the rice cooker liner on the market can be used for about a year, and the poor ones will cause blistering, peeling and other failures in just a few months. phenomenon, and once the non-stick coating on the surface fails, the liner can no longer be used. The root cause of the poor service life of the existing non-stick coating is that the bonding force between the fluororesin ...

Claims

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Application Information

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IPC IPC(8): C23C4/134C23C4/11C23C4/04A47J36/04
Inventor 李兴航曹达华李康李洪伟杨玲屈雪平王琦
Owner FOSHAN SHUNDE MIDEA ELECTRICAL HEATING APPLIANCES MFG CO LTD