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Ceramic thermal-insulating composite material as well as preparation method and application thereof

A technology of composite materials and ceramics, which is applied in the field of ceramic heat-insulating composite materials and its preparation, can solve problems such as lower boiler thermal efficiency, high boiler surface temperature, and loss of moisture heat energy, and achieve improved boiler thermal efficiency, lower furnace surface temperature, and reduced heat loss. Dissipated effect

Active Publication Date: 2019-07-19
BOYING TECH DEV XIAMEN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The effect of high thermal insulation is limited, the surface temperature of the boiler is high, the damp heat can cause serious loss, the thermal efficiency of the boiler is also reduced, and the powdered dust of the thermal insulation fiber is washed out of the furnace by the flue under the washing of the high-temperature air flow, causing serious pollution to the environment , the insulation layer also needs to be repaired and replaced every year, causing economic problems for the enterprise.

Method used

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  • Ceramic thermal-insulating composite material as well as preparation method and application thereof
  • Ceramic thermal-insulating composite material as well as preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Example 1 A ceramic thermal insulation composite material

[0028] A ceramic thermal insulation composite material is composed of the following raw materials in parts by weight: 15 parts of aluminum dihydrogen phosphate, 5 parts of zirconia powder with a particle size of 800 mesh, 5 parts of magnesium oxide powder with a particle size of 800 mesh, and alumina with a particle size of 800 mesh 5 parts of fine powder, 10 parts of ceramic porous beads with a particle size of 400 mesh, 10 parts of ceramic fiber powder with a particle size of 200 mesh, 5 parts of rare earth driers, 10 parts of far-infrared ceramic mud, 5 parts of bentonite with a particle size of 200 mesh, The particle size is 10 parts of 200 mesh alumina, 5 parts of titanium oxide, and 15 parts of deionized water.

[0029] The preparation method includes the following steps:

[0030] 1) Add 15 parts of aluminum dihydrogen phosphate, 5 parts of zirconia powder, 5 parts of magnesium oxide powder, 5 parts of aluminum...

Embodiment 2

[0032] Example 2 A ceramic thermal insulation composite material

[0033] A ceramic thermal insulation composite material is composed of the following raw materials in parts by weight: 20 parts of aluminum dihydrogen phosphate, 5 parts of zirconia powder with a particle size of 800 mesh, 5 parts of magnesium oxide powder with a particle size of 800 mesh, and alumina with a particle size of 800 mesh. 5 parts of fine powder, 15 parts of ceramic porous beads with a particle size of 400 mesh, 5 parts of ceramic fiber powder with a particle size of 200 mesh, 5 parts of rare earth driers, 10 parts of far-infrared ceramic mud, 5 parts of bentonite with a particle size of 200 mesh, The particle size is 10 parts of 200 mesh alumina, 5 parts of titanium oxide, and 15 parts of deionized water.

[0034] The preparation method includes the following steps:

[0035] 1) Add 20 parts of aluminum dihydrogen phosphate, 5 parts of zirconia powder, 5 parts of magnesium oxide powder, 5 parts of aluminum...

Embodiment 3

[0037] Example 3 Application of Ceramic Insulation Composite Material

[0038] 1) Clean the ash on the boiler lining, and spray the surface with clean water;

[0039] 2) Stir the ceramic thermal insulation composite materials prepared in Example 1 and Example 2 and spray them on the surface of the lining of a high-temperature boiler respectively, with a spray thickness of 3-5mm;

[0040] 3) Use a brush to trim the sprayed surfaces of the three boilers to a smooth and even surface;

[0041] 4) Sinter the sprayed boiler lining at 600℃ for 2h.

[0042] Such as figure 1 As shown, the boiler lining sprayed ceramic thermal insulation composite material is sintered at a high temperature to form a ceramic shell. In use, it can reflect most of the internal heat of the boiler and reduce the heat transfer to the outside of the boiler. Reduce the temperature of the external surface of the boiler and improve the thermal efficiency of the boiler.

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Abstract

The invention belongs to the technical field of functional materials and in particular relates to a ceramic thermal-insulating composite material as well as a preparation method and application thereof. The material consists of the following raw materials in parts by weight: 15-40 parts of aluminium dihydrogen phosphate, 5-10 parts of zirconium oxide micro powder, 5-10 parts of magnesium oxide micro powder, 5-20 parts of aluminum oxide micro powder, 10-35 parts of ceramic porous beads, 5-20 parts of ceramic fiber powder, 5-10 parts of a rare-earth drier, 10-30 parts of far-infrared ceramic mud, 5-10 parts of bentonite, 10-20 parts of high-alumina, 5-10 parts of titanium oxide and 15-25 parts of deionized water. The ceramic thermal-insulating composite material provided by the invention isapplied to a high-temperature boiler lining, is capable of effectively preventing powdering of a boiler lining, and meanwhile has sealed protection on the boiler lining, and thus the service life of the boiler lining can be prolonged; the coating is prepared from the ceramic porous beads and micro foam materials, and together with an infrared emitting material, a coating layer has a thermal insulating effect, and heat loss can be reduced.

Description

Technical field [0001] The invention belongs to the technical field of functional materials, and specifically relates to a ceramic thermal insulation composite material and a preparation method and application thereof. Background technique [0002] The boiler insulation layer of PetroChina, Sinopec, and power plants for power generation and steam injection heating is composed of refractory insulation bricks, ceramic fiber cotton, and castables. The effect of high thermal insulation is limited. The surface temperature of the boiler is high, and the damp heat can cause serious loss. The thermal efficiency of the boiler is also reduced. Moreover, the dust of the thermal insulation fiber is washed out of the furnace by the flue and causes serious pollution to the environment. , The insulation layer has to be overhauled and replaced every year, which will create economy for the enterprise. [0003] Therefore, it is an urgent problem to provide an insulating composite material that can ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/36C04B33/132C04B33/13C04B33/04F23M5/00
CPCC04B33/04C04B33/13C04B33/131C04B33/1324C04B33/36C04B2235/3206C04B2235/3217C04B2235/3232C04B2235/3244F23M5/00Y02P40/60
Inventor 高云鹏韩亮
Owner BOYING TECH DEV XIAMEN
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