Fully-automatic continuous annular forging production line

Abstract

The invention discloses a fully-automatic continuous annular forging production line. Host equipment of the fully-automatic continuous production line is sequentially provided with a bar cutting machine, an auxiliary feeding machine, a heating furnace, a three-station press, a ring grinding machine, a bulging machine and the like from left to right. According to the production line, a traditionalmanual forging hammer mode is replaced by using the three-station press, the work efficiency is greatly improved, factory noise is reduced, and the working environment is improved. The production lineuses the auxiliary feeding machine and an industrial robot, automatic feeding is achieved through the auxiliary feeding machine, transferring and discharging of workpieces between various stations are achieved through the industrial robot, the production efficiency is improved, the production energy consumption is reduced, the labor intensity of a worker is reduced greatly, and the security riskis reduced.

Description

technical field [0001] The invention relates to a fully automatic continuous production line for the production of ring forgings, which belongs to the field of forging automation. Background technique [0002] Ring forgings are widely used in various fields of equipment manufacturing, such as nuclear power equipment, petrochemical equipment, wind power equipment and hydropower equipment. With the rapid development of the economy, the application field of ring forgings is gradually expanding, the demand of enterprises for ring forgings is increasing, and the quality requirements for products are also increasing year by year, but the existing production technology and equipment of ring forgings are still relatively backward . [0003] At present, the automation level of the domestic ring forging production process is still relatively low, and most enterprises still use the traditional manual forging hammer forging method. The main process is: raw materials→manual lifting→bar ...

AI Technical Summary

Problems solved by technology

With the rapid development of the economy, the application field of ring forgings is gradually expanding, the demand of enterprises for ring forgings is increasing, and the quality requirements of products are also increasing year by year, but the existing production technology and equipment of ring forgings are still relatively backward

[0003] At present, the automation level of the domestic ring forging production process is still relatively low, and most enterprises still use the traditional manual forging hammer forging method. The main process flow is: raw materials→manual lifting→bar cutting machine cutting→manual furnace loading →Heating→Manually out of the furnace→Forging hammer forging→Manual returning to the furnace→Heating→Manual lifting→Ring ring grinding machine→Manual lifting→Bulping machine→Manual blanking

The technological process of this production has the following disadvantages: 1) By manually operating the forging hammer in the forging mode, workers mostly process by experience, and the processing quality of the workpiece is low in consistency; 2) Using the method of manually transferring the workpiece, it takes Longer time, low production efficiency; 3) The manual transfer of the workpiece takes a long time, so that the workpiece cools down quickly, and the number of reheating times increases, resulting in waste of resources and increasing costs; 4) The degree of automation is low, and more workers need to be arranged for on-site operations, so that On-site unsafe factors increase; 5) The on-site environment is harsh and the labor intensity of workers is high

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