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A system and method for quickly cleaning and distributing oil for a reducer

A technology for reducer and cleaning oil, which is applied in cleaning methods and utensils, chemical instruments and methods, and cleaning methods using liquids, etc., can solve the problems such as the inability of the reducer to be thoroughly cleaned, the small installation space of the reducer, and the shortened service life. , to achieve the effect of shortening oil change time, improving cleanliness and improving work efficiency

Active Publication Date: 2022-05-24
西安辉浩机电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Especially in the reducer of the wind turbine, due to the long-term operation of the wind turbine, the lubricating oil of the reducer will be polluted and deteriorated due to factors such as gear wear, temperature change, and air humidity. Life expectancy, so regular replacement of lubricating oil is required
[0004] However, due to the existence of yaw, pitch and other mechanisms in the wind turbine, the installation space of the reducer is small, and the oil receiving container cannot directly receive the waste oil flowing out of the reducer when discharging waste oil. Waste oil spillage is a common problem in the industry. , the overflow of waste oil will pollute the environment in the cabin and leave a fire hazard; the oil change of the existing reducer still has the problems of inconvenient operation and long oil change time; in addition, because the inside of the reducer cannot be cleaned thoroughly, even if the New lubricating oil, the new lubricating oil will also be secondarily polluted by internal iron filings and residual oil that has not been drained

Method used

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  • A system and method for quickly cleaning and distributing oil for a reducer
  • A system and method for quickly cleaning and distributing oil for a reducer
  • A system and method for quickly cleaning and distributing oil for a reducer

Examples

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Effect test

Embodiment 1

[0039] See figure 1 , figure 1 This is a schematic structural diagram of a fast cleaning oil distribution system for a reducer provided by an embodiment of the present invention; the fast cleaning oil distribution system for a reducer in this embodiment includes an air pressure system 100 and an oil delivery system 200 ; the air pressure system 100 or the oil delivery system 200 Connect with the oil outlet 300 of the reducer.

[0040] The compressed gas is injected into the reducer through the air pressure system 100, so that the air generates a large number of air bubbles in the lubricating oil, and the oil itself is used to make the dirt in the oil adsorbed by the air bubbles, so that the dirt in the oil is fully mixed with the waste oil. Then, the waste oil in the reducer is pumped out through the oil delivery system 200; the cleaning oil is injected into the reducer through the oil delivery system 200 for sufficient cleaning, and then new lubricating oil is injected to ch...

Embodiment 2

[0044] See figure 2 , figure 2 It is a schematic diagram of the connection relationship between the air pressure system 100 of a speed reducer quick cleaning oil distribution system provided by the embodiment of the present invention and the speed reducer; 100 may include: an air compressor 101, an accumulator 102, a plurality of compressed air pipes and a first quick connector 104; the air compressor 101 and the accumulator 102, and the accumulator 102 and the first quick connector 104 respectively pass compressed air and the first quick connector 104 is connected to the oil discharge port 300 of the reducer through a compressed air pipe.

[0045] Specifically, the air compressor is a 220V electric air compressor integrated machine, and the multiple compressed air pipes are high-pressure hoses; the oil discharge port 300 of the reducer is provided with a quick connector; the first quick connector 104 is connected to the oil discharge through the compressed air tube The co...

Embodiment 3

[0058] See Image 6 , Image 6 This is a flow chart of a method for quick cleaning and oil distribution of a reducer provided by an embodiment of the present invention. The method for quickly cleaning and distributing oil for a speed machine of the present embodiment includes the following steps:

[0059] Step 1, connect the air pressure system 100 to the oil discharge port 300 of the reducer, and inject air into the reducer; remove the air pressure system 100 from the oil discharge port 300; the air pressure system 100 includes an air compressor 101, an accumulator 102, The compressed air pipe and the first quick joint 104; wherein, the first quick joint is connected to the oil discharge port 300; the air compressor 101 is started to deliver compressed air to the accumulator 102, and the accumulator 102 injects the compressed air into the decelerator through the compressed air pipe machine.

[0060] Step 2, connect the oil discharge line of the oil delivery system 200 to t...

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Abstract

The invention relates to a system and method for quickly cleaning and distributing oil for a reducer. The system includes: an air pressure system connected to the oil discharge port of the reducer for injecting compressed gas into the reducer; an oil delivery system connected to the discharge port of the reducer; The oil port connection is used to extract the waste oil in the reducer, or to inject cleaning oil or new lubricating oil into the reducer. The method includes: step 1, connecting the air pressure system with the oil discharge port of the reducer, injecting air into the reducer; step 2, connecting the oil discharge pipeline of the oil delivery system with the oil discharge port, and sucking out the waste oil in the reducer ;Step 3, connect the oil injection line of the oil delivery system to the oil discharge port, inject cleaning oil into the reducer; repeat steps 1 and 2; step 4, connect the oil injection line of the oil delivery system to the oil discharge port, Inject new lubricating oil into the reducer. The quick cleaning and oil distribution system and method of the reducer of the present invention greatly reduce the downtime of manual oil change, reduce the loss of power generation, and improve economic benefits.

Description

technical field [0001] The invention belongs to the technical field of reducers, and in particular relates to a system and method for quick cleaning and oil distribution of a reducer. Background technique [0002] The reducer is an independent component composed of a gear drive, a worm drive, and a gear-worm drive enclosed in a rigid casing. It is often used as a reduction drive between the prime mover and the working machine; it is widely used in modern machinery. . The lubricating oil in the reducer needs to be replaced regularly during the long-term operation of transmission components such as gears. [0003] Especially in the reducer of the wind turbine, due to the long-term operation of the wind turbine, the gear wear of the reducer, temperature changes, air humidity and other factors will affect the lubricating oil pollution and deterioration. The wind turbine will stop due to the heat of the reducer and shorten its use. life, so it is necessary to replace the lubric...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16H57/04B08B3/08
CPCF16H57/0408B08B3/08Y02P70/10
Inventor 孙成志
Owner 西安辉浩机电科技有限公司