Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method and device for continuous production of polyols for polyester

A technology of polyols and polyesters, applied in chemical instruments and methods, preparation of organic compounds, carbon-based compounds, etc., can solve the problem of difficult to achieve tens of thousands of tons of production scale, unrestricted expansion of reactors, and influence on product quality Stability and other issues, to achieve the effect of inhibiting various side reactions, reducing sewage discharge, and high product yield

Active Publication Date: 2022-03-04
东营市科维生物技术有限公司
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the reaction process, the mass transfer and heat transfer effect is poor, there are many side reactions, and the reaction conversion rate is low; a certain amount of desalted water is added to the reaction system to control the reactant formaldehyde to participate in the reaction at a low concentration, resulting in the consumption of a large amount of steam during dehydration and the generation of Greater than the same amount of sewage; intermittent production, batch control differences, affecting the stability of product quality; kettle reaction, the reactor cannot be enlarged without limit, and at the same time, the degree of automation is low, the device takes up a large space, and it is difficult to achieve tens of thousands of tons Disadvantages such as production scale

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method and device for continuous production of polyols for polyester

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] ① The material formaldehyde and 40% liquid caustic soda are mixed in a certain proportion through the metering pump, and the pH value online detector is installed on the mixed material pipeline, and the liquid caustic caustic feed valve is controlled to make the pH value 9.0-11.0;

[0029] The material n-butyraldehyde is added in a certain proportion in the mixing section of the multi-channel tubular reactor in a tangential direction through the metering pump, and enters the mixing section of the multi-channel tubular reactor. The material reacts with the material and enters the multi-channel reaction section. Adjust the opening of the cooling water regulating valve through the temperature gauge T1 signal in the reaction section to ensure that the temperature is controlled at 40°C. The flow rate of the reaction liquid in the pipeline reactor is 0.05m / s, and the residence time is controlled for 1-2h to obtain the intermediate hydroxypivalaldehyde.

[0030] ② The intermed...

Embodiment 2

[0034] ① The material formaldehyde and 32% liquid caustic soda are mixed in a certain proportion through the metering pump, and the pH value online detector is installed on the mixed material pipeline, and the liquid caustic caustic feed valve is controlled to make the pH value 9.0-11.0;

[0035] The material n-butyraldehyde is added in a certain proportion in the mixing section of the multi-channel tubular reactor in a tangential direction through the metering pump, and enters the mixing section of the multi-channel tubular reactor. The material reacts with the material and enters the multi-channel reaction section. Adjust the opening of the cooling water regulating valve through the temperature gauge T1 signal in the reaction section to ensure that the temperature is controlled at 40°C. The flow rate of the reaction solution in the pipeline reactor is 0.05m / s, and the residence time is controlled for 1-2h to obtain the intermediate 2,2-dimethylolbutyraldehyde.

[0036] ② The...

Embodiment 3

[0040] ① The material formaldehyde and 40% liquid caustic soda are mixed in a certain proportion through the metering pump, and the mixed material pipeline is equipped with a pH value online detector, and the liquid caustic caustic feed valve is controlled to make the pH value 9.0 to 11.0.

[0041] The material acetaldehyde is added in a certain proportion in the mixing section of the multi-channel tubular reactor in a tangential direction through the metering pump, and enters the mixing section of the multi-channel tubular reactor. The material reacts with the material and enters the multi-channel reaction section. Adjust the opening of the cooling water regulating valve through the temperature gauge T1 signal in the reaction section to ensure that the temperature is controlled at 40°C. The flow rate of the reaction solution in the pipeline reactor is 0.01m / s, and the residence time is controlled for 1-2h to obtain the intermediate trimethylol acetaldehyde solution.

[0042] ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a method and a device for continuously producing polyols for polyester. The device includes: a raw material metering pump, a liquid caustic metering pump, a mixer, a pH detector, a multi-channel reactor, a temperature controller, a neutralization tank and a product tank. The device of the present invention adopts a multi-channel reactor for condensation reaction, which can effectively control the feed ratio of the reaction process, control the reaction heat and reaction temperature; the reactor and the reaction tube are provided with turbulence devices, which can realize the mixed flow of the reaction fluid in the whole process , has a good mass transfer effect; the mixed concentration of the reactants is uniform, can achieve a uniform reaction, and effectively suppress the occurrence of various side reactions; the instrument for controlling the reaction can be accurately controlled for the reaction process parameters, the process is stable, and the product yield is high. ;The condensation reaction system is a closed reaction, which has high safety performance; the continuous reaction system can realize large-scale to a large extent; the reaction system does not add water, which reduces energy consumption and sewage discharge.

Description

technical field [0001] The invention belongs to the technical field of chemical industry, and in particular relates to a method and a device for continuously producing polyols for polyester. Background technique [0002] Polyester polyols are usually formed by condensation (or transesterification) of organic dicarboxylic acids (anhydrides or esters) and polyols (including diols) or by polymerization of lactones and polyols. Its raw material polyols include ethylene glycol, propylene glycol, diethylene glycol, neopentyl glycol, trimethylolpropane, pentaerythritol, 1,4-butanediol, etc. The polyhydric alcohol involved in the present invention is neopentyl glycol, trimethylolpropane, pentaerythritol, and its production principle is the same, and production process is similar, and domestic industrialized production method is one-step method, is batch reaction, and aldehyde under alkaline condition Formed by condensation of aldehydes. In the reaction process, the mass transfer a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C07C29/14C07C31/20C07C31/22C07C31/24
CPCC07C29/14C07C45/75C07C31/20C07C31/22C07C31/245C07C47/19
Inventor 张照明耿中科
Owner 东营市科维生物技术有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products