Production process of power-frequency encapsulated transformer

A technology for potting transformers and production processes, which is applied in the directions of inductance/transformer/magnet manufacturing, encapsulation/impregnation, coil manufacturing, etc., which can solve the problems of poor quality of power frequency potting transformers, low production efficiency of power frequency potting transformers, and long service life short and other problems, to achieve the effect of saving production cost input, reasonable preparation process design and long service life

Inactive Publication Date: 2019-08-23
NANJING ANSEN ELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The existing production method for power frequency potting vacuum transformer, the power frequency potting transformer produced by it has poor quality, short service life, and the production efficiency of power frequency potting transformer is low.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] The production process of the power frequency potting and sealing transformer of the present invention includes the following steps, step 1, picking up materials, preparatory work before production, and preparing all the raw materials required for the production of the claiming product. Step 2, primary winding. Step 3, secondary winding. Step 4, solder. Step 5. Appearance inspection. Step 6. Turn-to-turn withstand voltage test. Step 7, silicon steel sheet assembly. Step 8, argon arc welding. Step 9. Pressure test of semi-finished products. Step 10, semi-finished electrical performance test. Step 11, shell assembly. Step 12, baking and drying. Step 13, automatic vacuum potting. Step 14, glue surface inspection. Step 15, finished product appearance inspection. Step 16: Test the frequency and voltage of the finished product. Step 17, pressure test of the finished product. Step 18, electrical performance test of the finished product. Step 19, packaging.

[00...

Embodiment 2

[0016] The production process of the power frequency potting and sealing transformer of the present invention includes the following steps, step 1, picking up materials, preparatory work before production, and preparing all raw materials required for the production of the claiming product. Step 2, primary winding. Step 3, secondary winding. Step 4, solder. Step 5. Appearance inspection. Step 6. Turn-to-turn withstand voltage test. Step 7, silicon steel sheet assembly. Step 8, argon arc welding. Step 9. Pressure test of semi-finished products. Step 10, semi-finished electrical performance test. Step 11, shell assembly. Step 12, baking and drying. Step 13, automatic vacuum potting. Step 14, glue surface inspection. Step 15, finished product appearance inspection. Step 16: Test the frequency and voltage of the finished product. Step 17, pressure test of the finished product. Step 18, electrical performance test of the finished product. Step 19, packaging.

[0017]F...

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PUM

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Abstract

The invention belongs to the technical field of transformer application, and particularly discloses a production process of a power-frequency encapsulated transformer. The process comprises the following steps: 1, material taking; 2, primary winding; 3, secondary winding; 4, tin soldering; 5, appearance inspection; 6, turn-to-turn voltage withstand test; 7, silicon steel sheet assembling; 8, argonarc welding; 9, voltage withstanding test on a semi-finished product; 10, testing of the electrical performance of the semi-finished product; 11, assembling of a shell; 12, baking and drying; 13, automatic vacuum filling and sealing; 14, glue surface inspection; 15, inspecting of the appearance of a finished product; 16, frequency doubling and voltage doubling test of the finished product; 17, voltage withstanding test on the finished product; 18, testing of the electrical performance of the finished product; 19, packaging. The invention has the beneficial effects that the preparation processis reasonable in design; the prepared product is excellent in quality, long in service life and high in production efficiency; meanwhile, the rejection rate of the product is low, and the productioncost input of raw materials is saved.

Description

technical field [0001] The invention belongs to the technical field of transformer application, and in particular relates to a production process of a power frequency potting and sealing transformer. Background technique [0002] Transformer is a device that uses the principle of electromagnetic induction to change AC voltage. The main components are primary coil, secondary coil and iron core (magnetic core). The main functions are: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc., and can be divided into: power transformers and special transformers (electric furnace transformers, rectifier transformers, power frequency test transformers, voltage regulators) , mining transformers, audio transformers, intermediate frequency transformers, high frequency transformers, impact transformers, instrument transformers, electronic transformers, reactors, transformers, etc.). [0003] The fundamental...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/00H01F41/02H01F41/06
CPCH01F41/00H01F41/005H01F41/0233H01F41/06
Inventor 秦江勋吴小飞唐庆凤
Owner NANJING ANSEN ELECTRONICS CO LTD
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