Material additive manufacturing method of square hole pipeline aluminum alloy part

A technology of additive manufacturing of aluminum alloy parts, which is applied in the direction of additive manufacturing, additive processing, and improvement of process efficiency. Production efficiency, effect of avoiding surface defects

Pending Publication Date: 2019-08-27
SHAANXI SCI TECH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

This method has complicated procedures. During the casting process, due to the characteristics of the aluminum alloy itself, more oxides and shrinkage cavities are prone to occur. The oxides in the aluminum alloy react with air at high temperatures to produce hydrogen, and are supersaturated after the temperature is lowered. Hydrogen precipitation will cause closed cells inside the part, which will seriously affect the mechanical properties of the part
Moreover, the casting pr

Method used

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  • Material additive manufacturing method of square hole pipeline aluminum alloy part
  • Material additive manufacturing method of square hole pipeline aluminum alloy part
  • Material additive manufacturing method of square hole pipeline aluminum alloy part

Examples

Experimental program
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Example Embodiment

[0044] Example 1

[0045] The present embodiment provides an additive manufacturing method for an aluminum alloy part of a square hole pipeline, comprising the following steps:

[0046] Step 1) Prepare the aluminum alloy printing substrate. Before printing, polish the aluminum alloy substrate with 1200-grit sandpaper to remove the oxide on the surface of the aluminum alloy substrate. At the same time, when simulating the printing process of the part, in order to reduce the deformation, it is necessary to consider the substrate during printing. The deformation that occurs in the process is compensated for deformation, so as to obtain parts with higher precision.

[0047] Step 2) Create a three-dimensional model of an aluminum alloy part with a square hole pipe, and add mesh support and layered slicing to the three-dimensional model of the square hole pipe aluminum alloy part to obtain a slice model of the square hole pipe aluminum alloy part. Import the sliced ​​model into the...

Example Embodiment

[0056] Example 2

[0057] The invention provides an additive manufacturing method for aluminum alloy parts of a square hole pipeline, comprising the following steps:

[0058] Step 1) Prepare the aluminum alloy printing substrate. Before printing, polish the aluminum alloy substrate with 1200-grit sandpaper to remove the oxide on the surface of the aluminum alloy substrate. At the same time, when simulating the printing process of the part, in order to reduce the deformation, it is necessary to consider the substrate during printing. The deformation that occurs in the process is compensated for deformation, so as to obtain parts with higher precision.

[0059] Step 2) Create a three-dimensional model of an aluminum alloy part with a square hole pipe, and add mesh support and layered slicing to the three-dimensional model of the square hole pipe aluminum alloy part to obtain a slice model of the square hole pipe aluminum alloy part. Import the sliced ​​model into the 3D printin...

Example Embodiment

[0068] Example 3

[0069] The present embodiment provides an additive manufacturing method for an aluminum alloy part of a square hole pipeline, comprising the following steps:

[0070] Step 1) Prepare the aluminum alloy printing substrate. Before printing, polish the aluminum alloy substrate with 1200-grit sandpaper to remove the oxide on the surface of the aluminum alloy substrate. At the same time, when simulating the printing process of the part, in order to reduce the deformation, it is necessary to consider the substrate during printing. The deformation that occurs in the process is compensated for deformation, so as to obtain parts with higher precision.

[0071] Step 2) Create a three-dimensional model of an aluminum alloy part with a square hole pipe, and add mesh support and layered slicing to the three-dimensional model of the square hole pipe aluminum alloy part to obtain a slice model of the square hole pipe aluminum alloy part. Import the sliced ​​model into the...

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Abstract

The invention discloses a material additive manufacturing method of a square hole pipeline aluminum alloy part. The material additive manufacturing method of the square hole pipeline aluminum alloy part includes: first, performing modeling and hierarchy slicing for the square hole pipeline aluminum alloy part, then feeding raw material into a 3D (three dimensional) printing device for melting, printing and shaping, and finally obtaining the square hole pipeline aluminum alloy part. The material additive manufacturing method of the square hole pipeline aluminum alloy part converts horizontal plane printing to oblique plane printing, achieves material additive manufacturing of the square hole pipeline aluminum alloy part on the premise of meeting accuracy of the inner wall of a square hole pipeline, obtains a uniform and compact surface for the square hole pipeline aluminum alloy part manufactured through simple scanning and chessboard scanning modes, avoids surface defects in machining,simplifies the manufacturing process, shortens a manufacturing period, achieves one-time integral shaping for the square hole pipeline aluminum alloy part, and greatly improves production efficiency.

Description

technical field [0001] The invention belongs to the technical field of parts manufacturing, and in particular relates to an additive manufacturing method for aluminum alloy parts of square-hole pipes. Background technique [0002] In the process of additive manufacturing, that is, laser 3D printing, aluminum alloys are prone to air holes and air gaps, and cracks are prone to occur at the edge joints of parts. At the same time, the aluminum alloy has a strong reflection effect on the laser, which is due to the high density of free electrons in the aluminum alloy in the solid state, and it is easy to interact with the photons in the beam to reflect the energy. In addition, aluminum alloys have strong thermal conductivity, resulting in very low absorptivity of aluminum alloys for laser light. In the manufacture of aluminum alloy parts with square holes, supports cannot be added inside the long holes of the parts. First, it is difficult to remove the supports. Second, the inner...

Claims

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Application Information

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IPC IPC(8): B22F3/105B22F5/10B33Y10/00B33Y50/02B33Y80/00
CPCB22F5/106B33Y10/00B33Y50/02B33Y80/00B22F10/00B22F10/36B22F10/32B22F10/366B22F10/20B22F10/80B22F10/64Y02P10/25
Inventor 徐峰田路郑继蓬刘艳孟凡莹刘文义邹祥宇
Owner SHAANXI SCI TECH UNIV
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