Metal ceramic part identification and surface defect detection system and method

A defect detection and cermet technology, which is applied in the direction of optical defect/defect test, measuring device, image data processing, etc., can solve the problems of inability to realize part recognition, low sensitivity, instability, etc., and achieve the effect of high-efficiency automation

Active Publication Date: 2019-10-29
ZHEJIANG UNIV
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AI Technical Summary

Problems solved by technology

[0003] Traditional manual detection methods are limited by human subjective evaluation and energy, and have the disadvantages of instability, unreliability and slow speed
Moreover, the surface of cermets is relatively rough, and the use of non-destructive testing methods such as eddy current and ultrasonic will have problems such as low sensitivity and poor detection accuracy, so it cannot be well applied to the surface defect detection of parts based on this material, and it cannot be realized. Identification of parts

Method used

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  • Metal ceramic part identification and surface defect detection system and method
  • Metal ceramic part identification and surface defect detection system and method
  • Metal ceramic part identification and surface defect detection system and method

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specific Embodiment

[0061] Step 1: Collect the original RGB color image through the camera control module

[0062] Click the Open Camera and Start Acquisition buttons successively in the camera control module, and select the camera number to be used from the multi-camera selection drop-down list, and the original image returned by the camera can be received and displayed in real time. Adjust the lens aperture or use the software exposure control function to process the original image brightness to ensure that the obtained original image will not be overexposed or too dark. If the field of view of the camera has changed a lot after the last system use, you can use the camera calibration function to realize automatic calibration of the field of view by using the double circle diagram and Hough circle detection and distance mapping method, and write the calibration coefficient to Enter the local configuration file for easy calling. After the above operations are completed, high-quality original RGB...

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Abstract

The invention discloses a metal ceramic part identification and surface defect detection system and method. The system comprises a detection device and an upper computer connected with the detection device; the detection device comprises a worktable, a bracket, an annular light source and an industrial camera; a base is provided with a vertical section bar through a section bar fixing frame, the vertical section bar is provided with the annular light source through a light source adjusting rod, the vertical section bar is provided with a horizontal section bar located above the light source adjusting rod, the horizontal section bar is provided with the industrial camera located right over the annular light source, and a measured part is arranged on the worktable and located right under theannular light source; the industrial camera is connected with the upper computer, a set of interactive software integrated with an algorithm is arranged in the upper computer, and the software can carry out part identification and surface defect detection by utilizing an image returned by the camera. According to the method and system, the metal ceramic part can be quickly and accurately identified by using a machine vision method; the scratch, scoring and dent defects on the surface of the metal ceramic part can be detected, and the method and system can well adapt to translation, rotation,scale and illumination changes.

Description

technical field [0001] The invention belongs to the field of machine vision recognition and detection, and in particular relates to a system and method for recognition of cermet parts and detection of surface defects. Background technique [0002] Made in China has developed very rapidly, with the characteristics of large output and wide variety. Therefore, the presence of blemishes on the surface of parts is often unavoidable. Parts made of cermet materials are often used in key parts of aircraft missiles due to their high melting point, light weight and high hardness. In the manufacturing process of such parts, identifying the parts and discovering the defects on their surface in time can avoid using bad parts in the assembly of the entire mechanical system, thereby eliminating system failures caused by the manufacturing problems of the parts themselves. [0003] Traditional manual detection methods are limited by human subjective evaluation and energy, and have the disa...

Claims

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Application Information

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IPC IPC(8): G01N21/84G01N21/95G01N21/88G06T7/00G06T7/11G06T7/136G06T7/62G06T7/90
CPCG01N21/84G01N21/8851G01N21/95G06T7/0008G06T7/11G06T7/136G06T7/62G06T7/90G06T2207/10004G06T2207/30164
Inventor 王宣银叶子健周彬
Owner ZHEJIANG UNIV
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