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High-temperature-resistant high-sealing-performance rubber gasket preparation method

A rubber gasket, high sealing technology, applied in the field of polymer materials, can solve the problems of poor chemical corrosion resistance and heat resistance, decreased gasket service life, insufficient mechanical properties of gaskets, etc., to enhance mechanical properties, Enhanced sealing effect, increased quantity effect

Inactive Publication Date: 2019-12-20
孔祥文
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] The technical problem to be solved by the present invention is to aim at the poor sealing performance of the current gasket, poor chemical corrosion resistance and heat resistance, which cause the gasket to be easily penetrated and corroded in the environment of high temperature, corrosive gas and organic liquid, resulting in the use of the gasket The service life is reduced, and at the same time, a method for preparing a high-temperature-resistant and high-sealing rubber gasket is provided for the defect that the gasket is not resistant to tearing and is easy to be damaged due to insufficient mechanical properties of the gasket.

Method used

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Experimental program
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Effect test

Embodiment 1

[0032] Preparation of alkaline mixture:

[0033] Put bean dregs and sawdust into an oven at a mass ratio of 5:1, dry at 70°C for 2 hours, and put them into a planetary ball mill after drying at a speed of 150r / min and a ball-to-material ratio of 10:1. Grind the mixed material, put the mixed material and a 6% sodium hydroxide solution in a mass ratio of 1:10 into a beaker, stir with a stirrer at a speed of 200r / min for 50min to prepare an alkaline mixed solution;

[0034] Preparation of hot reactants:

[0035] Put the above-mentioned alkaline mixed solution and aluminum chloride powder into the reactor at a mass ratio of 30:1, raise the temperature inside the reactor to 80°C, stir at a constant temperature of 80r / min for 45min with a stirring device, and pour into the reactor Fill the interior with nitrogen to increase the pressure in the reactor to 1.0MPa, increase the temperature in the reactor to 180°C, and react at constant temperature and pressure for 2 hours to obtain a ...

Embodiment 2

[0045] Preparation of alkaline mixture:

[0046] Put the bean dregs and wood chips into the oven at a mass ratio of 5:1, dry at a temperature of 75°C for 2.5 hours, and put them into a planetary ball mill after drying at a speed of 165r / min and a ball-to-material ratio of 10:1 The mixed material was obtained by grinding down, and the mixed material and the sodium hydroxide solution with a mass fraction of 8% were dropped into a beaker at a mass ratio of 1:10, and stirred with a stirrer at a speed of 250r / min for 55min to obtain an alkaline mixed solution;

[0047] Preparation of hot reactants:

[0048] Put the above-mentioned alkaline mixed solution and aluminum chloride powder into the reaction kettle at a mass ratio of 30:1, raise the temperature in the reaction kettle to 90°C, stir at a constant temperature of 52.5min with a stirring device at a speed of 90r / min, and add to the reaction kettle. Fill the kettle with nitrogen to increase the pressure in the reactor to 1.1 MP...

Embodiment 3

[0058] Preparation of alkaline mixture:

[0059] Put bean dregs and sawdust into an oven at a mass ratio of 5:1, dry for 3 hours at a temperature of 80°C, and put them into a planetary ball mill after drying at a speed of 180r / min and a ball-to-material ratio of 10:1. Grind the mixed material, put the mixed material and 10% sodium hydroxide solution in a mass ratio of 1:10 into the beaker, stir with a stirrer at a speed of 300r / min for 60min to obtain an alkaline mixed solution;

[0060] Preparation of hot reactants:

[0061] Put the above-mentioned alkaline mixed solution and aluminum chloride powder into the reaction kettle at a mass ratio of 30:1, raise the temperature in the reaction kettle to 100°C, stir at a constant temperature of 100r / min for 60min with a stirring device, and pour into the reaction kettle Fill the interior with nitrogen to increase the pressure in the reactor to 1.2MPa, increase the temperature in the reactor to 200°C, and react at constant temperatur...

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Abstract

The invention belongs to the technical field of high polymer materials, and particularly relates to a high-temperature-resistant high-sealing-performance rubber gasket preparation method, which comprises: carrying out grinding mixing on bean residue and sawdust; mixing a self-made adhesive, nitrile butadiene rubber, kaolin and other auxiliary agents; and carrying out high temperature heating stirring, and carrying out oxidation drying to obtain the high-temperature-resistant high-sealing-performance rubber gasket. According to the invention, the bean residue and the sawdust are subjected to alkali liquid soaking and high-temperature and high-pressure reaction to break the carbon chains in lignin, fibers and other components, such that the bonding performance and the sealing effect among the components in the gasket are enhanced, and the structural strength of the microstructure in the gasket is improved; cellulase is added into the fibers to decompose the plant fibers extracted from lignin and bean residue to generate hydroxyl and carboxyl functional groups on the fiber surface, such that the structural strength of the microstructure in the gasket is improved; and the sealing performance of the gasket is improved through the copper powder replacement reaction, and the elemental aluminum contacts air so as to be oxidized to generate the aluminum oxide component, such that the chemical corrosion resistance and the heat resistance of the gasket are improved, and the product has wide application prospects.

Description

technical field [0001] The invention belongs to the technical field of polymer materials, and in particular relates to a preparation method of a high-temperature-resistant and high-sealing rubber gasket. Background technique [0002] Gaskets are widely used in petroleum, chemical, machinery, automobile and other industries. Boards with asbestos fibers as reinforcement are traditionally used. Asbestos is bound together with cellulose fibers and fillers by binders and made using traditional papermaking equipment (such as fourdrinier paper machines), so in fact this type of material is also called "asbestos paper". Due to the pollution of asbestos to the environment and the harm to the human body, all industrial countries in the world have strict restrictions on the production, sale and use of asbestos products. The State Economic and Trade Commission listed asbestos products as the second batch of eliminated products in 2001. The new national standard GBI2676-1999 "Structur...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L9/02C08L99/00C08K3/34C08K3/30
CPCC08K2003/3081C08L9/02C08L2201/08C08L99/00C08K3/346C08K3/30
Inventor 孔祥文
Owner 孔祥文