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Antibacterial ceramic tile and preparation method thereof

A ceramic tile and antibacterial glaze technology, which is applied in the field of architectural ceramics, can solve the problems of antibacterial material structure damage, antibacterial layer easy to fall off, antibacterial effect reduction, etc., and achieve the effect of solving flatness, excellent antibacterial effect, and strengthening bonding force

Active Publication Date: 2020-01-17
FOSHAN OCEANO CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But above-mentioned three kinds of antibacterial ceramics all have certain shortcoming
The first type of antibacterial ceramics, because the antibacterial material is directly added to the ceramic tile body or glaze and fired, and its antibacterial active ingredients are coated in the body or glaze, its antibacterial effect will be greatly reduced
The second type of antibacterial material is sprayed on the surface and then fired, but the structure of the antibacterial material is destroyed after high temperature heat treatment, and the antibacterial effect is significantly reduced, and a certain amount of antibacterial material is attached to the surface of the ceramic tile. During high temperature heat treatment, it is easy to react with the glaze surface and affect the surface decoration effect
The third type adopts low-temperature heat treatment. The antibacterial layer has weak bonding force with the glaze surface. In practical application, the antibacterial layer is easy to fall off, and the antibacterial durability is poor.

Method used

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  • Antibacterial ceramic tile and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] An antibacterial ceramic tile is provided with a green body layer, a bottom glaze layer, a decorative pattern layer and an antibacterial glaze layer from bottom to top. The antibacterial glaze layer is composed of a basic transparent glaze and a zirconium phosphate loaded composite antibacterial agent, and the zirconium phosphate loaded composite antibacterial agent includes a zirconium phosphate carrier and a composite antibacterial agent. The antibacterial active ingredients of the composite antibacterial agent are antibacterial oxides and antibacterial ions.

[0029] Wherein, the load of the calcium phosphate carrier is 0.5% of the zirconium phosphate carrier by mass percentage; the carrier zirconium phosphate in the zirconium phosphate-loaded composite antibacterial agent is α-zirconium phosphate prepared by hydrothermal method, and its ratio Surface area is 100m 2 / g; the antibacterial oxide is zinc oxide with a particle diameter of 30nm, and its content in the co...

Embodiment 2

[0046] An antibacterial ceramic tile is provided with a green body layer, a bottom glaze layer, a decorative pattern layer and an antibacterial glaze layer from bottom to top. The antibacterial glaze layer is composed of a basic transparent glaze and a zirconium phosphate-loaded composite antibacterial agent. The zirconium phosphate-loaded composite antibacterial agent includes a zirconium phosphate carrier and a composite antibacterial agent. The antibacterial active ingredients of the composite antibacterial agent are antibacterial oxides and antibacterial ion.

[0047] Wherein, the load of the calcium phosphate carrier is 1% of the zirconium phosphate carrier by mass percentage; the carrier zirconium phosphate in the zirconium phosphate-loaded composite antibacterial agent is α-zirconium phosphate prepared by hydrothermal method, and its ratio Surface area is 200m 2 / g; the antibacterial oxide is zinc oxide with a particle diameter of 10nm, and its content in the composite...

Embodiment 3

[0052] An antibacterial ceramic tile is provided with a green body layer, a bottom glaze layer, a decorative pattern layer and an antibacterial glaze layer from bottom to top. The antibacterial glaze layer is composed of a basic transparent glaze and a zirconium phosphate-loaded composite antibacterial agent. The zirconium phosphate-loaded composite antibacterial agent includes a zirconium phosphate carrier and a composite antibacterial agent. The antibacterial active ingredients of the composite antibacterial agent are antibacterial oxides and antibacterial ion.

[0053] Wherein, the load of the calcium phosphate carrier is 1% of the zirconium phosphate carrier by mass percentage; the carrier zirconium phosphate in the zirconium phosphate-loaded composite antibacterial agent is α-zirconium phosphate prepared by hydrothermal method, and its ratio Surface area is 150m 2 / g; the antibacterial oxide is zinc oxide with a particle diameter of 20nm, and its content in the composite...

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Abstract

The invention discloses an antibacterial ceramic tile. The antibacterial ceramic tile comprises an antibacterial glaze layer arranged on the upper surface of a ceramic tile; the antibacterial glaze layer is composed of a basic transparent glaze and a zirconium phosphate loaded composite antibacterial agent; the zirconium phosphate loaded composite antibacterial agent comprises a zirconium phosphate carrier and a composite antibacterial agent; the zirconium phosphate loaded composite antibacterial agent is accumulated at the upper part of the antibacterial glaze layer, and antibacterial effective components of the composite antibacterial agent are antibacterial oxides and antibacterial ions. According to a preparation method, zirconium phosphate is introduced into the antibacterial glaze layer on the surface of the ceramic tile; by utilizing the characteristic of low density of zirconium phosphate, zirconium phosphate is accumulated at the upper part of the glaze layer after being sintered at a high temperature to form a surface with a porous structure, so that the zirconium phosphate is used as a carrier to which the composite antibacterial agent is attached, the binding force of antibacterial materials and the ceramic tile is enhanced, the ceramic tile is endowed with long-acting and excellent antibacterial performance, and meanwhile, the surface appearance decoration effect of the ceramic tile is not influenced. The invention further discloses a preparation process of the antibacterial ceramic tile, and the preparation process is simple in step, high in controllability and beneficial to large-scale industrial production.

Description

technical field [0001] The invention relates to the field of architectural ceramics, in particular to an antibacterial ceramic brick. Background technique [0002] With the improvement of living standards and working environment, people's requirements for architectural ceramics have gone beyond their pure architectural decoration functions, and more and more attention has been paid to their functional applications. The functionalization of ceramics has become one of the main directions for the development of the domestic ceramic industry. The antibacterial performance of architectural ceramics is of great significance for enhancing the added value of products. At present, antibacterial ceramics mainly include the following categories: the first is to directly add antibacterial materials to ceramic tiles and mix and fire them. For example, Chinese patent CN103641439A discloses an antibacterial ceramic tile and its preparation method. 30-40 parts of ceramic clay, 1-10 parts ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B41/89C03C8/00
CPCC04B41/89C04B41/52C03C8/00C04B41/504C04B41/50C04B41/5022C04B41/5048C04B41/0072C04B41/5049C04B41/46C04B2111/2092C04B41/009C04B41/4543C04B41/86C03C3/093C03C2204/02C04B33/00C04B41/5015
Inventor 柯善军田维蒙臻明马超
Owner FOSHAN OCEANO CERAMICS
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