Unlock instant, AI-driven research and patent intelligence for your innovation.

Thick-film resistance paste suitable for porous ceramics and preparation method thereof

A technology of thick-film resistors and porous ceramics, applied in thick-film resistors, heat treatment equipment, resistors, etc. Large-scale production and other issues to achieve good atomization effect

Active Publication Date: 2020-02-14
HUNAN JIAYEDA ELECTRONICS
View PDF8 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The biggest problem with these heating methods is that they are not conducive to large-scale production
By introducing a thick film printed circuit method, printing thick film resistor paste on the surface of porous ceramics, and replacing resistance wires and metal resistor sheets with thick film resistors, large-scale production can be realized, and the existing thick film resistors are not used in actual use. Test its square resistance and temperature coefficient of resistance are not ideal, can not meet the requirements of fully heating atomized e-liquid

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A method for preparing a thick film resistance slurry suitable for porous ceramics specifically includes the following steps:

[0018] Step S1: preparing materials and mixing milling, configuring flake silver powder, spherical silver powder and palladium powder in proportion, using absolute ethanol as the grinding medium, ball milling for 2 hours, and drying;

[0019] Specifically, the weight of the silver powder is a, including flake silver powder and spherical silver powder with a weight ratio of 4:1, the particle size D50 of the flake silver powder is 5-10 microns, and the particle size D50 of the spherical silver powder is 0.1-0.3 microns; the weight of the palladium powder is b , where a / b is 99:1.

[0020] Step S2: heat treatment, the mixture prepared in step S1 is heat-treated at 300°C / 60min, and sieved with a 200-mesh sieve; by first preparing a silver-palladium alloy, the performance of silver is improved by using palladium.

[0021] Step S3: Rolling and mixin...

Embodiment 2

[0026] The implementation steps of this embodiment and example one are basically the same, the main difference is the difference in the proportioning composition of raw materials, wherein the weight of silver powder is a, the weight of palladium powder is b, and the specific a / b is 98:2, ruthenium dioxide powder The weight of is c, where c / (a+b)=0.1. Print the thick film resistor paste prepared according to the above steps on the surface of 99 alumina tiles with a film thickness of 20-25 microns. After heat treatment at 830°C / 20min, use a four-probe square resistance meter to measure its square resistance. The square resistance value is 48mΩ / £; the above slurry is printed on porous ceramics (porosity 45-60%, pore size 20-30 microns, the resistance value is controlled by printing pattern size and film thickness to 1±0.05 ohms), after After heat treatment at 830°C / 20min, the resistance R20 and R350 at two temperature points of 20°C and 350°C were measured with a temperature coef...

Embodiment 3

[0028] The implementation steps of this embodiment and example one are basically the same, the main difference is the difference in the proportioning composition of raw materials, wherein wherein the weight of silver powder is a, the weight of palladium powder is b, and the specific a / b is 97:3, ruthenium dioxide The weight of powder is C, where c / (a+b)=0.05. Print the thick film resistor paste prepared according to the above steps on the surface of 99 alumina tiles with a film thickness of 20-25 microns. After heat treatment at 830°C / 20min, use a four-probe square resistance meter to measure its square resistance. The square resistance value is 59mΩ / £; the above slurry is printed on porous ceramics (porosity 45-60%, pore size 20-30 microns, the resistance value is controlled by printing pattern size and film thickness 1±0.05 ohms), after After heat treatment at 830°C / 20min, the resistance R20 and R350 at two temperature points of 20°C and 350°C were measured with a temperatur...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses thick-film resistance paste suitable for porous ceramics and a preparation method thereof. The paste is prepared from following components in parts, by weight, 100 parts of conductive phase, 25 parts of inorganic binding phase and 37.5 parts of organic carrier through steps of weighing, mixing and grinding, heat treatment, rolling and mixing and the like. When film thickness of the thick-film resistor paste prepared according to a raw material ratio is 20-25 microns, sheet resistance Rs of the thick-film resistor paste is measured by adopting a four-probe sheet resistance instrument, the average value of the sheet resistance Rs is about 55m omega / theta, and the sheet resistance value of the thick-film resistor paste is moderate. The method is advantaged in that after printing on porous ceramic, heat treatment is performed, resistors R20 and R350 are measured by a resistance temperature coefficient tester at two temperature points of 20 DEG C and 350 DEG C, and the average value of resistance temperature coefficients TCR of the resistors R20 and R350 is about 1060 ppm / DEG C, the relative change of the resistance value of the porous ceramic is further within acontrollable range when the temperature is changed, the porous ceramic can be fully heated so as to atomize tobacco tar, and the atomization effect of the porous ceramic is good.

Description

technical field [0001] The invention relates to the field of thick-film resistor paste, in particular to a thick-film resistor paste suitable for porous ceramics and a preparation method thereof. Background technique [0002] With the increasingly fierce competition in the electronic cigarette market, the heating element of the electronic atomizer, which is the core component, has also been updated many times. The initial heating element is the resistance wire to heat the oil-conducting cotton, then the resistance wire to heat the porous ceramics, and then the metal resistance sheet to heat the porous ceramics. The biggest problem with these heating methods is that they are not conducive to large-scale production. By introducing a thick film printed circuit method, printing thick film resistor paste on the surface of porous ceramics, and replacing resistance wires and metal resistor sheets with thick film resistors, large-scale production can be realized, and the existing t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): H01B1/16H01B1/22H01B13/00H01C7/00
CPCH01B1/16H01B1/22H01B13/0016H01C7/003
Inventor 余仁安施小罗范文筹刘志潜何龙刘宗玉
Owner HUNAN JIAYEDA ELECTRONICS