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A kind of riser material and preparation method thereof

A billet and roasting technology, which is applied in the field of riser materials and its preparation, can solve the problems that cold iron can not solve the shrinkage porosity well, affect the inner quality of ductile iron castings, and feed instability, etc., and achieve a remarkable feeding effect , Stable feeding and excellent thermal insulation performance

Active Publication Date: 2022-03-15
浙江佳虹新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the production process of ductile iron castings, in order to ensure the quality of castings, chillers and risers are used in key parts of castings and prone to shrinkage. Generally, it is only to disperse or transfer the shrinkage defects to non-critical parts of the casting. The current production of wind power castings and nuclear power castings and other high-demand castings basically does not allow the existence of shrinkage and other defects, so in the production process of these castings Riser is inevitable
For ductile iron castings, the existing risers are unstable during feeding, insufficient feeding and feeding defects affect the intrinsic quality of ductile iron castings

Method used

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  • A kind of riser material and preparation method thereof
  • A kind of riser material and preparation method thereof

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Embodiment 1

[0032] The riser material of the present embodiment comprises the following components in parts by weight:

[0033] 40 parts of kaolin, 20 parts of mullite, 10 parts of kyanite, 20 parts of alumina, 1 part of hydroxypropyl methylcellulose HPMC, 8 parts of sawdust, 5 parts of zinc chloride, and 5 parts of ammonium chloride.

[0034] Wherein, the weight ratio of zinc chloride to ammonium chloride is 1:1.

[0035] The mesh number of the alumina is 200-400 mesh, which ensures uniform size distribution of the alumina and is beneficial to improve the sintering performance of the riser material.

[0036] Sawdust is poplar wood chips or pine wood chips.

[0037] In addition, the preparation method of the riser material of the present embodiment includes the following steps:

[0038] Step 1: Weigh kaolin, mullite, kyanite, aluminum oxide, sawdust, zinc chloride, and ammonium chloride in parts by weight, and stir and mix evenly;

[0039] Step 2: Dissolving hydroxypropyl methylcellulo...

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Abstract

The invention belongs to the technical field of risers, and in particular relates to a riser material and a preparation method thereof. Among them, the riser material, in parts by weight, includes the following components: 20-50 parts of kaolin, 15-30 parts of mullite, 10-20 parts of kyanite, 10-30 parts of alumina, hydroxypropylmethyl 1-3 parts of cellulose, 5-10 parts of sawdust, 5-10 parts of zinc chloride, 5-10 parts of ammonium chloride. The riser material of the present invention does not react with molten metal, does not stick to molten steel, effectively improves the stability and thermal insulation of castings in the process of feeding, and has a remarkable feeding effect, and improves the quality of castings through flaw detection of castings; excellent thermal insulation performance , low thermal conductivity, stable feeding, no sintering, erosion, expansion and other defects in the riser, improve the quality of ductile iron castings, the yield of casting process, improve the utilization rate of feeding molten steel, and save the amount of molten steel.

Description

technical field [0001] The invention belongs to the technical field of risers, and in particular relates to a riser material and a preparation method thereof. Background technique [0002] In casting production, in order to avoid defects such as shrinkage cavity and shrinkage porosity during the solidification process of liquid metal, setting risers in the mold is one of the important means; The liquid metal feeds the casting. [0003] With the progress of modern industry, more and more new materials are applied to the casting process. The application of new materials not only improves the casting process yield and casting quality, but also improves the quality of castings. In the production process of ductile iron castings, in order to ensure the quality of castings, chillers and risers are used in key parts of castings and prone to shrinkage. Generally, it is only to disperse or transfer the shrinkage defects to non-critical parts of the casting. The current production o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66C04B33/04C04B33/32C01B32/324C01B32/348
CPCC04B35/66C04B33/04C04B33/32C01B32/324C01B32/348C04B2235/3217C04B2235/444C04B2235/3463
Inventor 徐冠清徐竟航
Owner 浙江佳虹新材料科技有限公司