A kind of preparation method of beryllium copper casting roll sleeve and beryllium copper casting roll sleeve
A technology of casting rolls and beryllium copper, applied in the field of non-ferrous metal materials, can solve the problems of large grain size, coarse grains, poor thermal conductivity of casting rolls, etc., and achieve the effects of improving service life, improving uniformity and uniform cooling
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Embodiment 1
[0042] 1. Use electrolytic copper, copper-beryllium master alloy (containing 2.5% beryllium), electrolytic nickel, electrolytic cobalt, metal magnesium, metal silicon, etc. as raw materials. With 2.0% metal beryllium (616kg copper beryllium master alloy), 0.1% metal nickel (0.7kg electrolytic nickel), 0.25% metal cobalt (1.75kg electrolytic cobalt), 0.05% metal magnesium (0.35kg metal magnesium), 0.08% silicon ( Metal silicon), 0.02% iron (0.14kg metal iron), 0.03% aluminum (0.21kg metal aluminum), and the balance is electrolytic copper, and batching is carried out, a total of 700kg. 2. Melting and casting: After drying the raw materials into the furnace, put them into a vacuum induction furnace for melting, control the melting temperature at 1310°C, and then cast them into ingots at a temperature of 1260°C, the size of the ingots
[0043] 3. Homogenization treatment: heat the ingot at 800°C for 12 hours for homogenization treatment.
[0044] 4. Surface turning, dimension a...
Embodiment 2
[0054] 1. Use copper-beryllium master alloy (containing 8% beryllium), electrolytic nickel, electrolytic cobalt, metal magnesium, metal silicon and electrolytic copper as raw materials. With 0.4% beryllium (300kg copper beryllium master alloy), 0.9% metallic nickel (54kg electrolytic nickel), 0.1% metallic cobalt (6kg electrolytic cobalt), 0.1% metallic magnesium (6kg metallic magnesium), 0.02% silicon (1.2kg metallic silicon ), 0.03% iron (1.8kg metal iron), 0.02% aluminum (1.2kg metal aluminum), and the balance is electrolytic copper, and batching is carried out, a total of 6000kg.
[0055] 2. Melting and casting: After drying the raw materials into the furnace, put them into a vacuum induction furnace for melting, control the melting temperature at 1280°C, and then cast them into ingots at a temperature of 1240°C.
[0056] 3. Homogenization treatment: heat the ingot at 780°C for 20 hours for homogenization treatment.
[0057] 4. Surface turning, dimension after turning ...
Embodiment 3
[0067] 1. Use copper-beryllium master alloy (containing 3.8% beryllium), electrolytic nickel, electrolytic cobalt, metal magnesium, metal silicon and electrolytic copper as raw materials. With 1.0% beryllium (1580kg copper beryllium master alloy), 0.6% metallic nickel (36kg electrolytic nickel), 0.2% metallic cobalt (12kg electrolytic cobalt), 0.08% metallic magnesium (4.8kg metallic magnesium), 0.1% silicon (6kg metallic silicon ), 0.04% iron (2.4kg metal iron), 0.04% aluminum (2.4kg metal aluminum), and the balance is electrolytic copper for batching, a total of 6000kg.
[0068] 2. Melting and casting: After drying the raw materials into the furnace, put them into a vacuum induction furnace for melting, control the melting temperature at 1290°C, and then cast them into ingots at a temperature of 1280°C, the size of the ingots
[0069] 3. Homogenization treatment: the ingot is kept at 790°C for 16 hours for homogenization treatment. In order to ensure the uniformity of the...
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