Method for lining sulfur-to-acid converter with thermal insulation material

A technology of sulfuric acid production and thermal insulation materials, applied in thermal insulation, pipeline protection, pipeline protection through thermal insulation, etc., can solve the root cause of thermal insulation is not effectively guaranteed, the internal temperature of the converter does not have strong technical support for thermal insulation effect, The heat preservation duration of the converter cannot be effectively controlled for a long time to achieve the effect of preventing environmental accidents and good heat preservation effect

Inactive Publication Date: 2020-05-19
GUIZHOU KAILIN GRP MINERAL FERTILIZER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the existing technology is to use the form of external heat preservation of the equipment to insulate it to ensure the constant temperature of the sulfur acid converter, but the root of the heat preservation has not been effectively guaranteed. Under normal circumstances, there is no problem in ensuring the constant conversion temperature. In case of an emergency, the processing equipment is shut down, and the heat preservation duration can only be maintained at about 8 hours when the pipeline is faulty or leaked.
Therefore, the form of external heat preservation of the equipment leads to no strong technical support for the heat preservation effect of the internal temperature of the converter, so that the duration of heat preservation of the converter cannot be effectively controlled for a long time

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A method for lining thermal insulation materials in sulfur acid converters, comprising the steps of making a thermal insulation framework, binding and fixing treatment, primary reinforcement treatment, welding treatment, bonding reinforcement treatment, and secondary reinforcement treatment steps to obtain the sulfur content of the lining thermal insulation material The acid converter specifically comprises the following steps:

[0033] (1) Make the insulation frame: weld the insulation nail A on the inner wall and the outer wall of the sulfuric acid converter, and then use angle iron and flat iron to make the insulation frame;

[0034] The distance between the heat preservation nails A is welded according to the size of 400mm*400mm; the size of the angle iron is 30mm*30mm, and the diameter of the flat iron is 28mm;

[0035] (2) Binding and fixing treatment: first hang the aluminum silicate fiber mat and the glass fiber mat on the insulation nail A welded in step (1), a...

Embodiment 2

[0045] A method for lining thermal insulation materials in sulfur acid converters, comprising the steps of making a thermal insulation framework, binding and fixing treatment, primary reinforcement treatment, welding treatment, bonding reinforcement treatment, and secondary reinforcement treatment steps to obtain the sulfur content of the lining thermal insulation material The acid converter specifically comprises the following steps:

[0046] (1) Make the insulation frame: weld the insulation nail A on the inner wall and the outer wall of the sulfuric acid converter, and then use angle iron and flat iron to make the insulation frame;

[0047] The distance between the heat preservation nails A is welded according to the size of 400mm*400mm; the size of the angle iron is 30mm*30mm, and the diameter of the flat iron is 32mm;

[0048] (2) Binding and fixing treatment: first hang the aluminum silicate fiber mat and the glass fiber mat on the insulation nail A welded in step (1), a...

Embodiment 3

[0058] A method for lining thermal insulation materials in sulfur acid converters, comprising the steps of making a thermal insulation framework, binding and fixing treatment, primary reinforcement treatment, welding treatment, bonding reinforcement treatment, and secondary reinforcement treatment steps to obtain the sulfur content of the lining thermal insulation material The acid converter specifically comprises the following steps:

[0059] (1) Make the insulation frame: weld the insulation nail A on the inner wall and the outer wall of the sulfuric acid converter, and then use angle iron and flat iron to make the insulation frame;

[0060] The distance between the heat preservation nails A is welded according to the size of 400mm*400mm; the size of the angle iron is 30mm*30mm, and the diameter of the flat iron is 29mm;

[0061] (2) Binding and fixing treatment: first hang the aluminum silicate fiber mat and the glass fiber mat on the insulation nail A welded in step (1), a...

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PUM

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Abstract

The invention discloses a method for lining a sulfur-to-acid converter with a thermal insulation material. The method comprises the steps of manufacturing of a thermal insulation framework, bundling and fixing treatment, primary reinforcement treatment, welding treatment, bonding reinforcement treatment and secondary reinforcement treatment, and the sulfur-to-acid converter lined with the thermalinsulation material is obtained. According to the technical scheme of lining the sulfur-to-acid converter with the thermal insulation material, the loss of the temperature in the converter can be effectively and fundamentally restrained, the continuous constant time of the internal temperature of the sulfur-to-acid converter in a shutdown state can be effectively prolonged to 48 hours, the duration of the thermal insulation effect is prolonged by about 40 hours compared with the duration of the thermal insulation effect of an existing converter, and the double protection is achieved by combining the thermal insulation outside the sulfur-to-acid converter, so that the strong guarantee is provided for the time of management such as maintenance, overhaul and pipeline fault treatment of the sulfur-to-acid converter, the repair rate of equipment faults, pipeline faults and the like is reduced, the management work such as maintenance, overhaul and pipeline fault treatment of the converter isreduced, the unnecessary consumption of manpower and material resources is reduced, the starting rate of the sulfur-to-acid converter is greatly improved, and the economic benefit is improved.

Description

technical field [0001] The invention belongs to the technical field of converter construction, and in particular relates to a method for lining an insulating material in a sulfur acid converter. Background technique [0002] Compared with pyrite acid production, sulfur acid production has the characteristics of fewer procedures, short process, process return, high sulfur utilization rate, more by-product steam, low power consumption, and less "three wastes". Therefore, sulfur acid production is a A very competitive method of making acid, which has been rapidly developed in China. However, after many years of practical operation in domestic sulfur acid production, a series of problems have been exposed one after another. The core equipment of sulfur acid production is the converter, and the temperature control of the converter is the prerequisite for the normal start-up of the whole device. After the sulfur acid conversion converter has been in operation for a long time, the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L59/02F16L59/12
CPCF16L59/028F16L59/12F16L59/123
Inventor 晏大波余永浩龚旭田勇
Owner GUIZHOU KAILIN GRP MINERAL FERTILIZER CO LTD
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