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Rare earth coating for preventing high-temperature oxidation corrosion of electrolytic anode and preparation method

An anti-high-temperature oxidation and rare earth technology, applied in the field of metal electrolysis, can solve the problems of easy introduction of impurity metal elements into mineral components, useless consumption of anode rods and blocks, and high impurity components of mineral raw materials, so as to achieve good compactness and solve microcracks , Improve the effect of coating performance

Inactive Publication Date: 2020-05-26
郭继杨
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, metal and rare earth electrolytic anodes are mainly made of graphite, carbon and other materials. During use, the anode is suspended on the upper part of the high-temperature electrolytic cell, and a large amount of high-temperature corrosive gases are released during the electrolysis process, such as CO, CO 2 , HF, CF 2 and CF 4 etc. These high-temperature gases will react with the hot anode surface, resulting in the useless consumption of anode rods and blocks
At the same time, severe corrosion will cause the anode to fall off in a honeycomb shape, which not only reduces the electrical efficiency of the anode, but also reduces the quality of the molten metal
[0003] Authorized announcement number is CN107057412B "A self-curing electrolytic aluminum carbon anode high-temperature anti-oxidation coating" patent, in which organic additives and resins are used in the middle, which are easy to lose their effect at high temperatures
Publication No. CN102424730A "Anti-oxidation Coating for Electrolytic Aluminum Anode Carbon Block and Its Preparation Method" Patent, "An Anti-oxidation Coating for Electrolytic Aluminum Carbon Anode" disclosed by Shenyang Foundry Research Institute, Publication No. CN102424730A "An Antioxidant Coating for Electrolytic Aluminum Anodes" Aluminum prebaked anode anti-oxidation coating and its preparation method" patent and publication number CN108315765A "A kind of aluminum electrolytic anode anti-oxidation coating prepared by using aluminum ash slag", mostly use phosphate or boric acid (salt) and organic film-forming agent, etc. As a binder, it is made of high-temperature-resistant filler alumina or high-temperature ceramic filler. The technical solutions are all film-forming with the help of organic components, or the mineral raw materials used introduce more impurities.
However, the organic components will quickly lose their effect at high temperature, and the mineral components are easy to introduce impurity metal elements, which is not good for the quality of metal products.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] This embodiment provides a method for preparing an electrolytic anode anti-high temperature oxidation corrosion rare earth coating, comprising the following steps:

[0027] (1) prepare binder, method is: potassium silicate, alkaline silica sol and desalted water are mixed by the weight ratio of 0.2:0.05:0.5, stir with the rotating speed of 1000r / min under 50 ℃, 0.05MPa condition 1h to viscous; the digital model of the potassium silicate is 2.8, the concentration is 28%, the concentration of the alkaline silica sol is 28%, and the pH is 8;

[0028] (II) prepare modified high-temperature filler, comprise the steps:

[0029] (1) Mix the aluminate coupling agent and ultrafine alumina powder with a particle size of 1000 mesh at a weight ratio of 0.5:100, and react and modify at 20°C for 0.5h to obtain modified ultrafine alumina powder;

[0030] (2) silane coupling agent KH550, silicon dioxide and magnesium dioxide are mixed in a weight ratio of 0.5:50:50 to carry out surfac...

Embodiment 2

[0037] This embodiment provides a method for preparing an electrolytic anode anti-high temperature oxidation corrosion rare earth coating, comprising the following steps:

[0038] (1) Prepare the binder by mixing sodium silicate, alkaline silica sol and desalinated water in a weight ratio of 1:0.1:1, stirring at a speed of 3000r / min at 100°C and 1MPa for 3h Get final product until sticky; the digital model of the sodium silicate is 3.4, the concentration is 33%, the concentration of the alkaline silica sol is 35%, and the pH is 11;

[0039] (II) prepare modified high-temperature filler, comprise the steps:

[0040] (1) Mix the aluminate coupling agent and ultrafine alumina powder with a particle size of 1200 mesh at a weight ratio of 2:100, and react and modify at 25°C for 2 hours to obtain modified ultrafine alumina powder;

[0041] (2) Mixing silane coupling agent KH560, silicon dioxide and magnesium dioxide in a weight ratio of 2:50:50 for surface modification to obtain mo...

Embodiment 3

[0048] This embodiment provides a method for preparing an electrolytic anode anti-high temperature oxidation corrosion rare earth coating, comprising the following steps:

[0049] (1) prepare binding agent, method is: the combination of potassium silicate and sodium silicate, alkaline silica sol and desalted water are mixed by the weight ratio of 0.6:0.07:0.07, under 75 ℃, 0.5MPa condition, Stir at a speed of 2000r / min for 2 hours until it becomes thick; the numerical model of the water glass is 3.1, the concentration is 30%, the concentration of the alkaline silica sol is 32%, and the pH is 9;

[0050] (II) prepare modified high-temperature filler, comprise the steps:

[0051] (1) Mix the aluminate coupling agent and ultrafine alumina powder with a particle size of 1400 mesh at a weight ratio of 1.2:100, and react and modify at 22°C for 1.5h to obtain modified ultrafine alumina powder;

[0052] (2) Mixing silane coupling agent KH560, silicon dioxide and magnesium dioxide in ...

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PUM

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Abstract

The invention relates to a rare earth coating for preventing high-temperature oxidation corrosion of an electrolytic anode and a preparation method. The rare earth coating for preventing high-temperature oxidation corrosion of the electrolytic anode comprises the following raw materials in parts by weight: 20-60 parts of a binder, 25-50 parts of a modified high-temperature filler, 5-15 parts of ahigh-temperature self-healing filler, 0.5-10 parts of a functional rare earth filler and 0.5-5 parts of an inorganic suspending agent. The preparation method comprises the following steps of: mixing all the raw materials, homogenizing for 1-3 hours under a high-speed stirring condition, and grinding until D50 is less than or equal to 2 mum. According to the rare earth coating for preventing high-temperature oxidation corrosion of the electrolytic anode, emission of carbon dioxide and fluorocarbon can be reduced, rare earth elements are introduced into the coating, and the quality of electrolytic metal can be improved while the performance of the coating is improved.

Description

technical field [0001] The invention belongs to the field of metal electrolysis, and in particular relates to a rare earth coating for preventing high-temperature oxidation and corrosion of an electrolytic anode and a preparation method thereof. Background technique [0002] At present, metal and rare earth electrolytic anodes are mainly made of graphite, carbon and other materials. During use, the anode is suspended on the upper part of the high-temperature electrolytic cell, and a large amount of high-temperature corrosive gases are released during the electrolysis process, such as CO, CO 2 , HF, CF 2 and CF 4 etc. These high-temperature gases will react with the hot anode surface, resulting in the useless consumption of anode rods and blocks. At the same time, severe corrosion will cause the anode to fall off in a honeycomb shape, which not only reduces the electrical efficiency of the anode, but also reduces the quality of the molten metal. [0003] The authorized ann...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/26C04B111/28C04B111/20
CPCC04B28/26C04B2111/00482C04B2111/20C04B2111/28C04B22/06C04B14/303C04B14/304C04B14/06C04B14/106C04B14/305C04B14/22C04B14/30C04B14/042C04B14/104
Inventor 刘家乐李日武刘庆林
Owner 郭继杨
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