Rare earth coating for preventing high-temperature oxidation corrosion of electrolytic anode and preparation method
An anti-high-temperature oxidation and rare earth technology, applied in the field of metal electrolysis, can solve the problems of easy introduction of impurity metal elements into mineral components, useless consumption of anode rods and blocks, and high impurity components of mineral raw materials, so as to achieve good compactness and solve microcracks , Improve the effect of coating performance
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Embodiment 1
[0026] This embodiment provides a method for preparing an electrolytic anode anti-high temperature oxidation corrosion rare earth coating, comprising the following steps:
[0027] (1) prepare binder, method is: potassium silicate, alkaline silica sol and desalted water are mixed by the weight ratio of 0.2:0.05:0.5, stir with the rotating speed of 1000r / min under 50 ℃, 0.05MPa condition 1h to viscous; the digital model of the potassium silicate is 2.8, the concentration is 28%, the concentration of the alkaline silica sol is 28%, and the pH is 8;
[0028] (II) prepare modified high-temperature filler, comprise the steps:
[0029] (1) Mix the aluminate coupling agent and ultrafine alumina powder with a particle size of 1000 mesh at a weight ratio of 0.5:100, and react and modify at 20°C for 0.5h to obtain modified ultrafine alumina powder;
[0030] (2) silane coupling agent KH550, silicon dioxide and magnesium dioxide are mixed in a weight ratio of 0.5:50:50 to carry out surfac...
Embodiment 2
[0037] This embodiment provides a method for preparing an electrolytic anode anti-high temperature oxidation corrosion rare earth coating, comprising the following steps:
[0038] (1) Prepare the binder by mixing sodium silicate, alkaline silica sol and desalinated water in a weight ratio of 1:0.1:1, stirring at a speed of 3000r / min at 100°C and 1MPa for 3h Get final product until sticky; the digital model of the sodium silicate is 3.4, the concentration is 33%, the concentration of the alkaline silica sol is 35%, and the pH is 11;
[0039] (II) prepare modified high-temperature filler, comprise the steps:
[0040] (1) Mix the aluminate coupling agent and ultrafine alumina powder with a particle size of 1200 mesh at a weight ratio of 2:100, and react and modify at 25°C for 2 hours to obtain modified ultrafine alumina powder;
[0041] (2) Mixing silane coupling agent KH560, silicon dioxide and magnesium dioxide in a weight ratio of 2:50:50 for surface modification to obtain mo...
Embodiment 3
[0048] This embodiment provides a method for preparing an electrolytic anode anti-high temperature oxidation corrosion rare earth coating, comprising the following steps:
[0049] (1) prepare binding agent, method is: the combination of potassium silicate and sodium silicate, alkaline silica sol and desalted water are mixed by the weight ratio of 0.6:0.07:0.07, under 75 ℃, 0.5MPa condition, Stir at a speed of 2000r / min for 2 hours until it becomes thick; the numerical model of the water glass is 3.1, the concentration is 30%, the concentration of the alkaline silica sol is 32%, and the pH is 9;
[0050] (II) prepare modified high-temperature filler, comprise the steps:
[0051] (1) Mix the aluminate coupling agent and ultrafine alumina powder with a particle size of 1400 mesh at a weight ratio of 1.2:100, and react and modify at 22°C for 1.5h to obtain modified ultrafine alumina powder;
[0052] (2) Mixing silane coupling agent KH560, silicon dioxide and magnesium dioxide in ...
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